Quote:
Originally Posted by Gouldie the '63 220s
Thanks Panda and Mike!
So if I am hoping just to replace the seals is a cylinder hone entirely necessary as I hope not have to do anything with the pistons except replace their seals.
On that same note, the front brakes were redone by a mechanic about 2 years ago and the other day when I was pressed the brakes I heard and felt a pop on the front right side and its been leaking fluid since. Is the idea of replacing brakes in pairs just to have consistency in wear on these parts?
Thanks again!
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Honing is not really necessary. The sealing occurs between the surface of the pistons and the O ring. The critical areas on the calipers are the grooves for the O rings and the seal seat pockets. Clean these extremely well. I use small wire brushes, steel wool, a dentist's pick (to get into the edges of the O ring seal) and paint thinner/mineral spirits. I do the final wash using hot, soapy water, rinse with clean water and blow dry it using compressed air.
Many people use BrakeKleen or its ilk and have good success. I'm not a proponent of the nasty crap but it's your car, lungs and money.
The piston is the main component. 90% of them can be cleaned and re-used with no problems. The thing you need to watch for is rust which has penetrated the polished surface of the "drum". Rust around the top of the piston, inside the cavity and the bottom edge is common and is of no concern as these can easily be cleaned and are not part of the sealing surfaces. Do NOT use a steel brush on the polished areas of the pistons.
Re-assembly can be a finicky procedure. Insert the O rings, ensure they are seated fully into the grooves of the caliper, lube them with brake fluid, lube the piston and evenly work the piston into the caliper. You'll need to move around the rim of the piston to get it to slide into place. Do not force it or use a vise. Compress the piston about 2/3 rds of the way down and fit the dust boot over the piston and into the receiving area of the caliper housing.
Repeat 3 more times for the remaining pistons or take Tubber's advice and avoid the aggravation.
Yes, the idea of replacing in axle pairs is to ensure you have even pressure/operation.