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I would consider the resistor bypasses to be a temporary solution not a permanent fix.
The swirl flap is important, it really affects engine performance. It is not just for emissions controls. The swirl flaps are moved based on engine rpm. The airflow through the intake manifold, especially once the air passes the divisions to each cylinder, is not constant, but intermittent. The swirl flaps are used to manage the pressure waves that can be set up in the intake runners as the intake valves open and close. The pressure waves can actually reduce the air flow coming into the cylinder. Remember that on a diesel engine, you are air limited, not fuel limited, so any restriction of air reduces the performance.
We had the swirl flap motor fail on our 2008 ML and after putting the resistor in the line to get the car running again, the performance and mileage really suffered, until I could fix it correctly. We lost easily 3-4 mpg with the swirl flap bypassed.
As for the coolant tank alarm, I will share this story on my 98 E300:
Got in the car a few weeks ago, the low coolant message was showing.
Looked under the hood to investigate, found a split in the upper radiator hose.
If that alarm had not shown I would have gotten down the road and would have gotten stranded. Or worse lost my coolant totally and baked the engine.
These systems are there for a reason.
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The OM 642/722.9 powered family
Still going strong
2014 ML350 Bluetec (wife's DD)
2013 E350 Bluetec (my DD)
both my kids cars went to junkyard in 2023
2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles)
2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles)
1998 E300DT sold to TimFreeh
1987 300TD sold to vstech
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