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Peter,
Thanks for your input.
This vacuum pump is the one that fails without notice and pcs. fall into the block. I had searched on the forum and found that some owners had had this problem. MB designed a replacement gasket that is intended to keep the pcs. out of the block. When I pulled the old vacuum pump that appeared to work fine, I noticed that the bearing was stiff. 127K miles it was probably ready for a change.
I bought a new vacuum pump and the installation instructions said to add 50ml of engine oil in the inlet as soon as the engine starts, then immediately connect the vacuum line. ( regarding the gasket update, I first just tried to buy the updated gasket twice and both times I was sent the original type. When I removed the old pump and noticed the bearing was stiff I ordered a new pump and it came with the updated gasket.
I think what you ment was a depressurized chain tensioner. I have the CD manual and it shows that the tensioner must be pumped up with oil before inserting. It does not indicate if the tesioner can be rebuilt. I did notice the chain was loose both where the vacuum pump was attached and also at the cam gear while I had the valve cover off.
I will remove the valve cover again and check the chain stretch and tensioner. I had to remove the timing indicator when I replaced the water pump. I marked it and tried to set it in the same stop. How else can I fine TDC?
I only changed the o-rings on all the clear fuel lines, prefilter and filter. I will look at the CD regarding the IP and check for o-rings and washers(the IP seems to be leaking from some where.) The funny thing is this car ran smooth and fast when I first bought it, but it leaked also leaked a lot of fuel. The two plastic pans that I removed under the engine and transmission were soaked with fuel and trans fluid.
Again I appreciate all your help. I will start on these suggestions when it warms up some.
Thanks,
Mike
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1983 300DT 173,000miles sold
1983 300TDT 320,000miles sold
1985 735i 189,000miles sold
1986 528e 210,000 miles sold
1991 740 Volvo 250,000 miles
2002 VW Jetta TDI 32,000 miles sold
1995 E300D 137,000 miles
2004 Dodge Sprinter 26,000 miles
1986 325e BMW 94,000 miles
1986 325e BMW 148,700 miles
Mike
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