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Assuming the system is healthy (any worn or damaged parts replaced), conversion involves the following steps:
- Flush all old lubricant from the components (except dryer, expansion valve, and compressor) using mineral spirits, followed by laquer thinner or brake cleaner.
- Replace joint seals with ones that are compatible with r134.
- Drain and flush lubricant from compressor. This is accomplished by hand cranking new lubricant through the compressor on a bench.
- Add specified amount of r134 compatible lubricant.
- Replace dryer.
- Button system back up. Pull vacuum.
- Charge system with r134. Should take about 80% of specified r12 charge. Though I have manifold gauges, after a conversion I like to charge to acceptable vent temperatures. That is, charge until vent temperatures don't drop anymore.
If you search through old posts, you'll learn many of the finer point of a/c repair. It's not difficult with the right tools. For your job you'll have to find a source of shop air for flushing and a vacuum pump. Without these tools, you're really doing a half-baked job and wasting your time.
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95 E320 Cabriolet, 169K
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