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Old 03-08-2004, 01:34 PM
TomJ TomJ is offline
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Join Date: Sep 2003
Location: Back in Colorado for now
Posts: 1,316
Quote:
Originally posted by R Leo
.........
FWIW, I have both adapters (the one with the auto and, I got the one from the donor 240D as well....with all that, I'm pretty sure that I can make it go.
Excellent! You should be golden then.

Wish I were closer, we'd have that in and running in one day.

BTW, having a torch helps with bending the shifter linkages to fit (this is mandatory as the stock linkages are not even close - tranny is furthur back with the 5cyl, but due to the stock bends, you can't just cut off the length of the 5cyl over the 4.)

Also, having a 10mm (or maybe 12? Don't remember which?) die helps with re-threading the rods for the adjuster nuts once you've figured out the lenths and cut the linkage.

Once I had mine all properly bent with none touching and working right, I removed them and painted them with rust-stop enigine paint. I HATE anything that even LOOKS like rust!

One more thing, since it's out and easy to do, might as well take the shifter apart and clean/lube and replace any worn parts, then paint that too as it is exposed to the elements under the car.

Before:


Assy after ultrasonic cleaning and paint:



On mine, all the friction surfaces were coated with a lubricant before re-assy (I use a dry graphite spray since it's under the car and would attract dirt/grime if a wet lube or grease is used):

Attached Thumbnails
Auto -> Manual Transmission Conversion Has Begun.-shifter4.jpg   Auto -> Manual Transmission Conversion Has Begun.-shifter7a.jpg   Auto -> Manual Transmission Conversion Has Begun.-shifter9a.jpg  
__________________
1984 300D Turbo - 4-speed manual conversion, mid-level resto

1983 300D - parts car

1979 300TD Auto - Parts car.

1985 300D Auto - Wrecked/Parts.


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"If you don't know where you are going, any road will get you there". Lewis Carrol

Last edited by whunter; 01-08-2010 at 01:43 AM. Reason: attached pictures
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