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The copper seems to be more malleable than the aluminum. We need to be able to tap the copper onto the face of the exhaust pipe and have the copper take the form of the front of the pipe. A gasket will not work for this situation because of the design of the clamp. The clamp exerts minimal compressive force on the face of the plate.
7075 alumimum might also do the trick, if it can be had thin enough.
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