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Old 09-18-2004, 11:15 PM
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jbaj007 jbaj007 is offline
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Join Date: Jun 2001
Location: Santa Monica, CA
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My old school method:

1. Wire brush and grind back paint 2X diameter of rust you see.

2. Use a rust reducer (phosphoric acid type) that will cause a reduction reaction to any remainung pits of oxide. It also etches the metal nicely to recieve the paint.

3. Paint with a water cured urethane (POR15). The silver is thick and is great as a "primer".

4. POR15 can be painted over with enamel, laquer or urethane. For outdoor use a topcoat is recommended. I'd use a chassis paint that matches your color scheme and paint the whole rocker panel (I've actually used a brush on some friends' cars for this.).

This site is for a proprietary brand of water cured urethane, but it applies to POR15. http://hirschauto.com/miracle.htm
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