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If you still get cold air with the vent closed off there is an adjusment for the cable that controls the flap. It is located either under the center console woodgrain or on the left side of the trans tunnel. Check you repair manual. Adjusting this will close the vent flap tighter.
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Scott Diener
89 300E
93 300E
92 Volvo 740 Wagon aka "Mutt mover"
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