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Sounds like its your mechanic's problem, not (really) yours. I'm surprised he didn't know better. I always cut the steel nuts off (across the threads). I still buggered the last one I did a little, but the threads that are left (about 90%) are enough to keep it together.
I think repair of these has been discussed before on the forum- do a search. I should think a more available 300D turbo unit from a boneyard would work but may require a little mounting ingenuity.
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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