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I wouldn't rule out the possbility of the evaporator freezing up. The fogging that you get could be from the moisture coming through the defogging vents as the evaporator thaws. Plugged A/C drains or a faulty evaporator temp sensor are possible culprits.
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Scott Diener
89 300E
93 300E
92 Volvo 740 Wagon aka "Mutt mover"
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