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This seems obvious, but check your muffler... mine once started rattling against the heat shield when a hanger broke, and melted the carpet inside the trunk (!!!). There's a LOT of heat under there! Might also explain some of the noise you hear, but not the power loss. Sorry, can't help you there.
Good luck!
Chris
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1992 300D 2.5T
1980 Euro 300D (sadly, sold)
1998 Jetta TDI, 132K "Rudy"
1974 Triumph TR6
1999 Saab 9-5 wagon (wife's)
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