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Old 09-12-2005, 12:24 PM
Dervman Dervman is offline
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Join Date: Feb 2004
Location: Ontario, Canada
Posts: 491
Unhappy Cross-Over Pipe Problem

I recently removed the Intake Manifold and Cross-over pipe to replace the manifold gasket (amongst other things). I had both parts hot-tanked and bead-blasted to remove all the crud inside so they were squeaky clean when reinstalled.

Problem is when I tightened up the flange on the Cross-over to manifold one of the Allen Screws would not seat properly and it looks like the thread is partially stripped. I used some gasket sealant but the joint is now leaking.
Short of removing the Intake (Again ) and fitting a Helicoil in the stripped thread, does anybody have any other ideas for a possible fix?
Would some type of Thread Locker work?

My other concern is that there is a little oil residue seeping from the flange. Does this indicate a Turbo Oil Seal problem? (My EGR is removed and blanked off BTW). If so how easy is this to repair?
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