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#1
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Valve Adjustment Question
Hello,
I am in the process trying to adjust the valves on my 82 300D Turbo. I tightened the PS belt before I started, but I cannot get the engine to turn by using the PS bolt. It turned a little then stopped. I don't want to break anything, so I'm looking for some quick advice to help me finish the job. I just flew down to South Carolina from Vermont to buy this car and would like to finish this job, so that we can head North. Thanks
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Pure Vermont Maple Syrup http://www.squaredealfarm.org 1982 300D Turbo 1983 300D Turbo |
#2
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There are alot of way to rotate the engine and I'm sure you'll get severla suggestions. I prefer to do it by hand to eliminate any possibility of it starting up.
When the PS belt slips (as mine does), I reach down with my left hand and rotate the crank balancer pully (the other end of the PS belt) while rotating the PS pump with a wrench in my right hand. It requires some effort but is simple to do and you won't break anything. |
#3
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I jack up one of the rear wheels and put the car in 2nd gear, of course this is only possible with manual tranny, I have another person turn the wheel, this is the safest way of turning the cam.
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99 Gurkha with OM616 IDI turbo 2015 Gurkha with OM616 DI turbo 2014 Rexton W with OM612 VGT |
#4
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I have a device that I use, a plastic pistol grip affair with a trigger that alligator clips onto two of the three screws attached to a "buss" on passenger fender. Available at any AP store. A little black box that is hinged, open it, you'll see. Trace from battery. All you have to do is connect #1 and #3, the starter will engage. You are bumping just enough to turn cam, no GP's, won't start. I also use this when replacing belts, get 'em almost on, don't use your fingers, bump the engine, "walks" on.
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83 SD 84 CD |
#5
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Just put tension on the belt with your other hand, bare down on it till its past a compression stroke.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#6
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And... my favorite way.
Put a socket on the crank pulley, maybe 3 inch extension. Turn crankshaft by hand. I think it is a 26 or 27 mm or maybe 1 1/16 inch.
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80 300D 340K Owned 30 yrs 83 300SD 440K Owned 9 yrs - Daily Driver 150mi/day 02 Z71 Suburban 117,000 15 Toyota Prius 2600 miles 00 Harley Sportster 24k 09 Yamaha R6 03 Ninja 250 |
#7
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Its a 27mm, I use the same method!
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OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR, ONLY IN A BENZ 89 560SEC 90 350SDL (Rudolph) 91 350SDL (300SDL drivetrain) 87 BMW 635CSi (Swanhild) 89 BMW M6 (euro) 99 Suzuki Hayabusa (Only the fastest thing ever) |
#8
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Thats the way I do it also. NEVER had a MBZ diesel engine that I couldn't turn that way. Make sure that you turn the engine clockwise ONLY. Turning it the other way collapses the cam chain tensioner.
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My Truck.. 2007 DODGE, 5.9 Cummins, 6spd stick, 4X4. My car..1977 240D, OTHER WHEELS...1955 VW Oval window bug, European Delivery (Holland) with a 1700cc, 2 barrel, Porsche drum brakes. 1939 WILLYS Pick-up. 1967 Triumph 200cc Tiger Cub. 1976 Honda 550F 4cyl Motor Cycle. |
#9
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I use a 1/2" dr. ratchet & 27mm deep socket on the crank pulley bolt (per FSM).
To eliminate a lot of the up-n-down, I count 4 strokes of the ratchet, which results in another cam lobe being in position to measure. This also gives your back a break from leaning over the engine for an extended period.
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Sam 84 300SD 350K+ miles ( Blue Belle ) |
#10
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Quote:
That's how I do it, also. The transmission is in neutral, isn't it?
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Pictures of the MB: http://s230.photobucket.com/albums/ee41/EricandRobyn/1981%20Mercedes/ 1981 300 SD with a Goldenrod water block and Injetor line heaters. EGR is missing 1999 F-350 with HP X-over, Dahl 100 Fuel Filter, Coolant by-pass filter, CCV mod, Tymar intake. Both on single tank WVO blend |
#11
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Quote:
Of course, if you find the thread I started about my first valve job, you would probably decide not to do anything I advised. |
#12
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anytime I am working with turning over the motor, I usually wire the stop lever linkage in the full closed position. simple preventive maintenance. I would use the starter to turn the motor. the crank bolt seems too difficult to get to easily and the PS belt method can cause problems down the road.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#13
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Quote:
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83 SD 84 CD |
#14
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Thanks all for the advice.
Sorry to not reply earlier, but couldn't get back online in NC. Thankfully, I'm back in Vermont --it hell out there. My advice from this learning experience is to not try to adjust the valves after a sleepless night of travel. The car was not in neutral. I figured this out shortly after my post. Just goes to show that you can make a foolish mistake even if you have done something before. Needless to say I checked the clearances three times before putting the valve cover back on.
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Pure Vermont Maple Syrup http://www.squaredealfarm.org 1982 300D Turbo 1983 300D Turbo |
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