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  #1  
Old 12-24-2016, 08:30 PM
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Delayed 3-4 upshift 722.3 transmission ('81 300SD)

Merry Christmas Eve!

About a week ago, my 81 300SD developed a delay when up shifting from 3rd to 4th gear. The upshifts from 1 to 2 and 2 to 3 are fine, and it downshifts fine, but that 3 to 4 upshift is delayed. ATF level is fine. Fluid is bright red, no burnt smell. It's not my daily driver so I haven't really delved into it. I'm thinking it could be the K2 spring, but I need to check the simple things before I dive in that far. I'm thinking to check the things that control the timing of the upshifts, so the bowden cable will get checked. I think the kickdown switch is ok because it would cause delayed upshifts in every gear if it was stuck. Am I missing anything else to check? I'm thinking perhaps vacuum, but if I remember correctly, vacuum controls the quality of the shift and not the timing. Looking forward to getting your thoughts.

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  #2  
Old 12-24-2016, 08:47 PM
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Daughter's car had that problem after it wasn't being driven regularly. After a few weeks f driving it regularly, the problem went away never to return.
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  #3  
Old 12-24-2016, 09:08 PM
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Quote:
Originally Posted by kerry View Post
Daughter's car had that problem after it wasn't being driven regularly. After a few weeks f driving it regularly, the problem went away never to return.
Kerry, the thing is I'd driven the car most of the day that Sunday and the problem didn't start until that evening.
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Old 12-24-2016, 09:34 PM
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Your vac bleeds off to zero for upshifts so it would not be a vac leak, especially if your other upshifts are OK. There is a table which shows which shifts are effected by K1, B2, etc. You might spot it in that table.
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Old 12-24-2016, 10:11 PM
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The 3/4 upshift is where problems show up in transmission hydraulics, because there has to be enough pressure and volume for both clutch packs to engage. A delayed shift could be caused by a damaged K2 accumulator spring or a clogged filter. So a good place to start is to drop the pan and replace both the filter and the spring, both pretty simple jobs. Do a full fluid change while you're at it. Some say Type F fluid is better for this condition than Dexron, not sure I'd go there. If that doesn't do it, it wouldn't hurt to try a magic additive. Look for something that claims to have viscosity improvers and seal expanders. When that doesn't work, you'll have to tackle the most likely cause, which is either a worn clutch or defective seal in the K2 pack. Repairing this requires tearing down the transmission.
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  #6  
Old 12-25-2016, 12:24 AM
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I've read up on the K2 spring and think it might be that. I'll try that when I change the fluid and filter.
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  #7  
Old 12-25-2016, 09:56 AM
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Quote:
Originally Posted by H-townbenzoboy View Post
About a week ago, my 81 300SD developed a delay when up shifting from 3rd to 4th gear. The upshifts from 1 to 2 and 2 to 3 are fine, and it downshifts fine, but that 3 to 4 upshift is delayed.

I'm thinking to check the things that control the timing of the upshifts,
Does delay mean that the 3-4 shift is initiated at a road speed that is higher than you feel is correct?
OR
Does delay mean that the shift is completed in a slow, sloppy, or flareing manner?

By your further comments, it would seem that the first instance is the case. If that is so, look to the balance between the throttle pressure (control/Bowden cable) and the governor pressure. Either high throttle pressure or low governor pressure will cause a shift to be initiated late.

Accumulators and their springs are not involved in shift timing, but do affect shift quality.
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  #8  
Old 12-25-2016, 10:50 AM
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I have the non-beefier version of your trans in my 92 300D. Same setup and internals.

Mine shifted like trash when I bought it. 1-2 were on time, but shifted hard from vacuum leaks and disconnected lines. 3-4 took forever and didn't flare or shift sloppy but was extremely late and almost at 50 MPH. Adjusted the bowden cable and kept playing with it until it was right. Fixed the problem.

I'm fixin' to say this is your problem and NOTHING inside the valve body. That is however dependent that it just shifts "late" without slipping or slop like Frank has mentioned in the post above (I'm really not trying to reiterate like a parrot, but this has been my experience and bet this is yours!).
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  #9  
Old 12-25-2016, 01:39 PM
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X3 on the bowden cable. I bought a 300SDL with a supposedly bad trans with no 4th gear, tightened the cable up and shifted like and dream till I sold it.
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  #10  
Old 12-25-2016, 03:38 PM
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Quote:
Originally Posted by Frank Reiner View Post
Does delay mean that the 3-4 shift is initiated at a road speed that is higher than you feel is correct?
OR
Does delay mean that the shift is completed in a slow, sloppy, or flareing manner?

By your further comments, it would seem that the first instance is the case. If that is so, look to the balance between the throttle pressure (control/Bowden cable) and the governor pressure. Either high throttle pressure or low governor pressure will cause a shift to be initiated late.

Accumulators and their springs are not involved in shift timing, but do affect shift quality.
It's more of the latter. Like when I'm accelerating on an onramp, I'll take my foot off the accelerator or back off on the accelerator and it'll stay in 3rd instead of the usual upshift into 4th. After a few seconds, it'll finally settle somewhat sloppily into 4th. I've got video which I'll try to upload and share. Funny thing is last night while I was driving it to warm it up to check the fluid level and make the video, it did a proper 3-4 upshift one time, but not afterward.
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  #11  
Old 12-25-2016, 05:06 PM
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Quote:
Originally Posted by H-townbenzoboy View Post
It's more of the latter. Like when I'm accelerating on an onramp, I'll take my foot off the accelerator or back off on the accelerator and it'll stay in 3rd instead of the usual upshift into 4th. After a few seconds, it'll finally settle somewhat sloppily into 4th. I've got video which I'll try to upload and share. Funny thing is last night while I was driving it to warm it up to check the fluid level and make the video, it did a proper 3-4 upshift one time, but not afterward.
Late sloppy/flared shifting is internal. Late smooth transitions are Bowden cable adjustments.

Before ruling out anything:
I, myself, and everyone else in this thread would like to see a video. It will bring clarity to your situation instead of guessing and throwing ideas around.
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  #12  
Old 12-25-2016, 06:33 PM
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Quote:
Originally Posted by tyl604 View Post
Your vac bleeds off to zero for upshifts so it would not be a vac leak, especially if your other upshifts are OK. There is a table which shows which shifts are effected by K1, B2, etc. You might spot it in that table.
Interesting comment, would this apply 1 - 2 shifts on 722.435, I suspect the VCV unit or modulator may be faulty on mine.

Thanks,
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  #13  
Old 12-25-2016, 07:49 PM
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As far as I know they all pretty much share the same design. You need vac only to prevent clunky downshifts. So I would say the answer is yes.

To test the vac modulator you can unplug the plastic line going from the VCV to the tranny. Plug up the exposed nipple on the VCV and hook up the Mityvac to the plastic line going to the vac modulator (with the Mityvac inside the cabin). Drive around with no vac and you should see smooth upshifts and clunky downshifts. Then drive around some more but pump up the vac and hold it while you come to a stop (you can pump up the vac and hold it as soon as you shift into fourth gear). If the vac modulator is not leaking you should now experience smooth downshifts. I tried this on my 1981 300SD and it worked perfectly.

You should measure about 15 inches of vac between the VCV and the vac modulator and it should immediately bleed off and go to zero as soon as you hit the throttle; if not you can pull the plastic dome off the VCV and adjust it with the screw. There is a specified gap at the stop - like in points - when the VCV is fully closed so be aware of that .
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  #14  
Old 12-25-2016, 11:55 PM
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Quote:
Originally Posted by tyl604 View Post
As far as I know they all pretty much share the same design. You need vac only to prevent clunky downshifts. So I would say the answer is yes.

To test the vac modulator you can unplug the plastic line going from the VCV to the tranny. Plug up the exposed nipple on the VCV and hook up the Mityvac to the plastic line going to the vac modulator (with the Mityvac inside the cabin). Drive around with no vac and you should see smooth upshifts and clunky downshifts. Then drive around some more but pump up the vac and hold it while you come to a stop (you can pump up the vac and hold it as soon as you shift into fourth gear). If the vac modulator is not leaking you should now experience smooth downshifts. I tried this on my 1981 300SD and it worked perfectly.

You should measure about 15 inches of vac between the VCV and the vac modulator and it should immediately bleed off and go to zero as soon as you hit the throttle; if not you can pull the plastic dome off the VCV and adjust it with the screw. There is a specified gap at the stop - like in points - when the VCV is fully closed so be aware of that .
(Apologies if hijacking thread, link below to continue on existing thread http://www.peachparts.com/shopforum/diesel-discussion/379453-k1-k2-b1-722-4-valve-replace-4.html)

Thanks for the detailed reply.

This is my current temp set-up in order to bypass the VCV on the left of diagram, the T piece is also blanked off.

The modulator still receives vacuum controlled in part by the accelerator linkage and vacuum box attached to the pump, it's only a trial and error and easily reversed.

No real difference, under moderate to hard acceleration from stand still the small thump into 2nd is non-existent but soon returns under light load.

I will try your recommendations, thanks again.

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  #15  
Old 12-26-2016, 04:33 PM
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How does it shift at WOT?

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'85 CJ7 ~ OM617 swap, Tarus electric fan, T5 trans, Dana 300, 4.88 R&P, Mile Marker locking hubs, ALDA removed, AMC 20 rear disk brake conversion, Aussie locked with 33's and 5" Rough Country lift.
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