Quote:
Originally Posted by Can'tShiftRight
Thanks for the advice guys! I have a friend with welding experience coming to look at it in a couple of days to see what he thinks. I'd definitely rather have it welded than pieced back together with epoxy/fiberglass/etc.
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As mentioned above, the safety issue here makes bodge rust repair solutions unacceptable in this region. New steel must be welded in.
For example your seatbelt outer bolt is threaded into what mercedes designed as basically a solid rocker tube. When it rusts in this area, and the undercoating means its way worse than it appears as the metal rusts inside the undercoating sandwich, your seatbelt outer bolt is now attached to a floppy piece of 18 gauge sheet metal instead.
The damaged inner connection on the seat as well means in an accident the seat may pitch forward, and the rocker may curl up and out. you could be safely belted in and the whole assembly including you ends up in the dashboard.
I have always felt the undercoating on these cars is both a blessing and a curse. Its indestructible, but once anything gets past it, the rot spreads far and wide without people catching on until its beyond repair
This kind of rust has retired thousands of these cars, its a real pain in the rear to repair properly, and exceedingly expensive to pay to have done.