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  #1  
Old 02-26-2020, 02:31 PM
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Location: London, United Kingdom
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W115: Clutch/ Master/ Slave Cylinder Rebuild Needed?

Greetings!

As I drove home today, my clutch pedal didn't rise up to where it normally would be. The sinking feeling soon subsided and the ol' girl got me home safely (God bless Classic Mercs!).

That said, there is one other symptom: A rattling noise at idle. No, it's not the diesel idle clatter. It's a slightly louder, harsher sounding rattle that only occurs at idle. A light touch of the accelerator pedal or engaging the clutch pedal fully and the noise disappears, only to reappear when all feet are off all pedals again.

Perhaps its the thrust bearing?

At this stage, given the likely need to replace the master and slave cylinder, would it be prudent to replace the clutch (doesn't slip - car has plenty of pep) and bearing as well? If so, would the MB dealer be the best place to source the replacement components? Listing the time worn parts you believe are prudent to replace with the transmission dropped out of the car (with numbers if you have them handy) would be incredibly helpful and I would owe you one!

Cheers!
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  #2  
Old 02-26-2020, 03:17 PM
GemstoneGlass
 
Join Date: Dec 2005
Location: Northern,Ca
Posts: 882
I dont think the rattle is a big issue. Is it a new noise? I would leave the clutch alone until obvious release bearing noise. Most MB manuals have that rattle in neutral. No need to be tempted by thicker oil IMO.
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  #3  
Old 02-26-2020, 04:02 PM
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To be honest, I'm not sure what the release bearing noise sounds like. This noise, has existed since the car's purchase.

If the clutch is to be left alone, I'm assuming the master/ slave cylinder replacement is more straightforward? I've never done this job.
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  #4  
Old 02-26-2020, 05:07 PM
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Location: Modesto CA
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Quote:
Originally Posted by Screwdriva View Post
As I drove home today, my clutch pedal didn't rise up to where it normally would be.
Two things cause the clutch pedal to return:
1) The spring in the clutch pressure plate.
and
2) Once the pedal is about half way up, the over-center spring at the top of the pedal.
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  #5  
Old 02-27-2020, 04:30 AM
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It appears that hydraulics also play a role ...

https://forums.mercedesclub.org.uk/index.php?threads/w115-clutch-pedal-stuck.172167/page-2
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  #6  
Old 03-03-2020, 05:40 AM
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As a preventative measure, both rubber hoses and clutch cylinders on order from Mercedes. The rattle is the real worry but I'm hoping it's something less sinister than the release bearing.
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  #7  
Old 03-03-2020, 06:22 AM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
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The standard transmission will rattle in neutral....that is normal.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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  #8  
Old 03-12-2020, 05:37 PM
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Interestingly, the rattle goes away with a 50 rpm throttle input and doesn't return when zero throttle inputs resume. It returns at the next stop light (or two).

The clutch pedal continues to fail to return fully but it does return to around 50% of its normal position.

Last edited by Screwdriva; 03-12-2020 at 07:06 PM.
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  #9  
Old 03-13-2020, 04:01 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
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The clutch should come all up.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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