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  #1  
Old 03-10-2020, 11:16 AM
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Location: New Orleans
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w123 Cabin Air Filtration

I'm installing a new Evaporator in the wagon and the amount of debris build up in the old Evap is astounding... you cannot see light through it anywhere. I'll try and get some pics/vids up when I get home.


I'm considering *slotting* the housing just *before* the blower *intake* to add a quick changeable/cleanable air filter. I'm considering a very thin mesh type of filter. While I expect *some* reduction in air flow... the difference between a clean evaporator air flow out the vents compared to a debris laden evaporator is nothing short of stunning.



I know that a few years back forum member DV (DeliveryValve) installed a fresh air (paper?) filter via the fire wall. However, I think that the *mesh* might work a tad better for mew as I primarily use the re-circulation (very seldom, if ever, do I use the fresh air function).


Opinions encouraged and welcomed... and, THANKS!@!


dennis

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'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)

Last edited by dennislarock; 03-10-2020 at 02:06 PM.
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  #2  
Old 03-10-2020, 11:28 AM
vwnate1's Avatar
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Location: Sunny So. Cal. !
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Post HVAC Intake Air Filter

Maybe use a cut filter bag from a vacuum cleaner ? .

It all depends on how difficult it is to change the filter .

One of my W123's had serious dust buildup, in the end I removed the blower and right side carpets and used a garden hose in there to clean it all out .

The Evaporator box drain tube worked a treat, didn't leak one drop out to the foot wells .

Please post up as many photos as you can .

I bought a cheapo endoscope from Harbor Freight, it gave me an excellent view of the inside of the box but is carefully and specifically designed to be junked the first or second time you change the batteries....

I'm told those with average computer skills can save the images it takes to your computer .
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1982 240D 408,XXX miles
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  #3  
Old 03-10-2020, 11:38 AM
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Quote:
Originally Posted by dennislarock View Post
amount of debris build up in the old Evap is astounding...

35 YEARS of debris.


did your car come from a dry dusty climate? New orleans is in a humid climate so you should have less debris buildup.


I doubt I would be driving the same car in 35 years. Heck I doubt I will be around in 35 years
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  #4  
Old 03-10-2020, 02:54 PM
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I have a decent eight (8) second video... and, It's to big to upload @ 18MB and its Still too big when compressed... anyone out there any good @ digital editing?
If yes, I can email it to you... pm me.

dennis
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'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)
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  #5  
Old 03-12-2020, 06:09 PM
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Quote:
Originally Posted by dennislarock View Post
I have a decent eight (8) second video... and, It's to big to upload @ 18MB and its Still too big when compressed... anyone out there any good @ digital editing?
If yes, I can email it to you... pm me.

dennis
create a youtube account. upload it there and share link here. simple.
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  #6  
Old 03-12-2020, 10:40 PM
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Yup... just did that ...thanks!

https://www.youtube.com/watch?v=E0ozCQr84sI

I'll put more up as the process continues.

So, what I tried to show is that the evaporator is completely plugged @ the bottom where the air flow from the blower comes into the housing. Even where you can still see the evaporator tubes... if you hold the evaporator up to light you cannot see light through the fins anywhere. I guess the air flow is forced *around* the sides of the evaporator and into the cabin vents. The AC has always blown ~cold~ 34F-36F on 80F-90F days but, the volume of air from the cabin vents was very weak and I had always noticed that there was considerably more air flow when calling for heat. While I do not show it in the video... the heater core is very, very clean.

The new evaporator arrived today... hopefully I can get to it this weekend or early next week.

dennis
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'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)

Last edited by dennislarock; 03-12-2020 at 10:57 PM.
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  #7  
Old 03-12-2020, 11:28 PM
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Quote:
Originally Posted by christuna View Post
35 YEARS of debris.


did your car come from a dry dusty climate? New orleans is in a humid climate so you should have less debris buildup.


I doubt I would be driving the same car in 35 years. Heck I doubt I will be around in 35 years

It came from Florida... in 2007 ...should update my sig. One very small rust spot under the passenger seat that I'll fix soon as I have the seat out for the evap job.


Evaporators tend to get wet in any climate (there is a drain plug in the housing for the evaporator)... the plugging debris (inside the fins) seems like fine dust muck buildup over a long period of time.
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'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)

Last edited by dennislarock; 03-13-2020 at 06:46 AM. Reason: add photo
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  #8  
Old 03-13-2020, 07:10 PM
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Post Blocked AC Evaporator

Thanx for the video, that's very informative .

? Was it leaking ? .

If not why not clean it ? .
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1982 240D 408,XXX miles
Ignorance is the mother of suspicion and fear is the father

I did then what I knew how to do ~ now that I know better I do better
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  #9  
Old 03-15-2020, 08:36 PM
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Quote:
Originally Posted by vwnate1 View Post
Maybe use a cut filter bag from a vacuum cleaner ? .

It all depends on how difficult it is to change the filter .

One of my W123's had serious dust buildup, in the end I removed the blower and right side carpets and used a garden hose in there to clean it all out .

The Evaporator box drain tube worked a treat, didn't leak one drop out to the foot wells .
That's a great idea - Im tempted to try it even though my systems work fine. Anything else anyone should know about trying this?

I love the idea of filtration, and as I recall someone made filters in the cowl area...

But cleaning the evap is a key thing on these old cars all the same...
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Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (113k)
1991 350SD (206k)
1991 300D (228k)
1993 300SD (291k)
1993 300D 2.5T (338k)
1996 Dodge Ram CTD (442k)
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Past Diesels:
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  #10  
Old 03-16-2020, 02:43 PM
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Quote:
Originally Posted by vwnate1 View Post
Thanx for the video, that's very informative .

? Was it leaking ? .

If not why not clean it ? .


No it does *not* leak... however, my luck is such that it would probably start to leak in 1-3 years ...then, I would be kicking myself <--which I do frequently.

I attempted to clean the evaporator when it was in the car a while back... I used an immense amount of *air* then *warm clean water* then *air* then several *evaporator fin solvents* then *warm clean water* to rinse. I did this twice (2 times) on consecutive days with each treatment taking about 3 hours. This was two (2) years ago... and you can see the cleanliness of the evaporator as it is today.

I'm not saying don't bother... but, if it hasn't been cleaned on a regular basis (once a year or so) since new (either new car or new evaporator) I don't see anyway to get it clean after 10/20 years of use.


dennis
Attached Thumbnails
w123 Cabin Air Filtration-1985-td-003.jpg  
__________________
'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)

Last edited by dennislarock; 03-18-2020 at 05:09 AM. Reason: clarification
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  #11  
Old 03-20-2020, 10:57 PM
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OK... it's in. Dash and center console are not reinstalled but the air flow is much, much better. So, before I continue the reinstall I have to come up with a plan for the second critical part which is setting up the ACC the way that I want it to function.
The ACC (automatic climate control) it is supposed to recirculate the cabin air 80% of the time with 20% outside fresh air. If, you have ever noticed that your ac seems to warm up and then cool down again... that is what is happening (I'm not talking de-icing here). Anyway... I live in New Orleans not Germany and I don't want 20% 100F 96% humidity air mixing in with my nice cold great air flow ac.

So, option 1... as follows (thanks DV)

http://www.peachparts.com/shopforum/diesel-discussion/366902-w123-hvac-recirculation-modification.html

There is a second option which is at the shop I'll try to remember to post it tomorrow.

thanks

dennis

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'84 300D (211k) *New*... (Wife's)
'85 300TD (174K) 10th Year... (Mine)
'96 F-350 7.3L Dually (149K) Since New
'85 300D (156K) ~~~Wrecked~~~ Damn it! (parts)
'84 300D (176k) ~~~Wrecked~~~ Damn it! (parts)
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