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  #1  
Old 05-04-2008, 08:38 AM
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Location: Blue Point, NY
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Originally Posted by jt20 View Post
I am very curious about the mods necessary for Cali 617 turbo. I just blocked the valve today, but ended with an exhaust leak b/w the trap ox / cat and exhaust mani.
If you remove the valve completely there is no elegant or effective means of blocking off the cat.
Yes, that is a problem. AFAIK, there is no easy way of blocking the exhaust outlet from the cat. The copper disc that I provide with the kit won't work at that location. You'd probably have to weld it shut with a steel plate.
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  #2  
Old 05-04-2008, 12:37 PM
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Location: Sonoma Wine Country
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Originally Posted by Brian Carlton View Post
Yes, that is a problem. AFAIK, there is no easy way of blocking the exhaust outlet from the cat. The copper disc that I provide with the kit won't work at that location. You'd probably have to weld it shut with a steel plate.
Begging your pardon, Brian, your copper disk fit perfectly in the EGR outlet of the trap cat on my '85 300D-T (California version).

Jeremy
Attached Thumbnails
EGR blocking plate kit-img_1894.jpg   EGR blocking plate kit-img_1898.jpg   EGR blocking plate kit-img_1904.jpg  
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"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
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  #3  
Old 05-04-2008, 01:13 PM
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Originally Posted by Jeremy5848 View Post
Begging your pardon, Brian, your copper disk fit perfectly in the EGR outlet of the trap cat on my '85 300D-T (California version).

Jeremy
Thanks Jeremy.

I've therefore got conflicting info regarding the CA vehicles. Some have the same interface as the Federal vehicles as shown in your photos, and some do not.

Oh well...........it's touch and go with those vehicles with regard to function.
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  #4  
Old 05-04-2008, 02:39 PM
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Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,408
I wonder if the "trap oxidizer" (which had to be changed every 30,000 miles) was externally different from the "trap catalyst?" My car has the "catalyst;" I've never seen the older "oxidizer."
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"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
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  #5  
Old 05-04-2008, 03:05 PM
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Originally Posted by Jeremy5848 View Post
I wonder if the "trap oxidizer" (which had to be changed every 30,000 miles) was externally different from the "trap catalyst?" My car has the "catalyst;" I've never seen the older "oxidizer."

What are the identifying numbers on your catalyst? I am trying to determine if my 'football' has been swapped yet. The car is new to me and I can't tell which one it is (1985).
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  #6  
Old 05-04-2008, 11:41 PM
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Location: Sonoma Wine Country
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Originally Posted by jt20 View Post
What are the identifying numbers on your catalyst? I am trying to determine if my 'football' has been swapped yet. The car is new to me and I can't tell which one it is (1985).
I'm getting ready to pull mine and will be able to read the numbers, if any, at that time. I will post them here.
__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
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  #7  
Old 05-04-2008, 11:48 PM
ForcedInduction
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Originally Posted by jt20 View Post
What are the identifying numbers on your catalyst? I am trying to determine if my 'football' has been swapped yet. The car is new to me and I can't tell which one it is (1985).
Go to a dealership and ask them to look up the recall records.
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