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Old 04-09-2008, 01:49 PM
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Join Date: Aug 2001
Location: Virginia
Posts: 19
Real cause of the problem - not the starter

Well I found out the real cause of the problem.
After another batch of failed starts at lunch time I followed my nose to the source of the burning smell. I found that the red plastic cover on the positive battery terminal had a melted spot in it. Additionally there was a small spot of melted plastic on the battery case. I checked the main terminal post clamp, it was tight. The clamp has 3 secondary threaded studs which are used to connect the leads. On one of these studs the nut was loose which I assume was causing a bad connection and arcing which was melting the plastic and disrupting current flow to the starter. I just called Phil at Fastlane to cancel my starter order. He was a real Gentleman about it - told me to refuse delivery.
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1990 300CE-24 (Gone but not forgotten)
2002 SLK 32 AMG
2002 ML320 (Gone)
1995 E320 Cabriolet
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Old 04-09-2008, 02:51 PM
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Join Date: Jun 2003
Location: The Sunshine State
Posts: 487
Good catch........................... @ least you shoudn't have any CPS problems for a while and you saved a bunch of $$$$ by not having to go to the dealer/shop.
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