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I just performed this job on my '87 300TDT last weekend.
Didn't complete the job in an hour, but I'm quite a slow mechanic. I'd starve if that was how I made a living... A few tips. Access around the thermostat housing is rather tight. You can remove the two housing bolts, and even work the thermostat out, but won't have enough room to install the new part. I found it best to remove two parts to make room to work. First the large rubber hose which feeds the turbocharger from the air cleaner. A simple clamp on either end can be loosened with a philips screwdriver. Second, there is a temperature sensor threaded into the block directly in front of the thermostat housing. Just unscrew it - you're at risk of cracking the plastic parts when attempting to work around it. I changed the coolant, so I can't tell you how much to drain - I don't like inhaling/showering/laying in ethylene glycol, so I got it all out first. - Jim '87 300TDT '98 E300TD |
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