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Old 04-27-2018, 10:27 PM
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Join Date: Oct 2004
Posts: 4,338
I had the most persistant hot starting problem when I first bought my wagon. Did everything that could break or wear out and never phased the problem. Turned out that the problem was caused by someone previously screwing with the air horn plate. They had gotten it off center and it was binding in the airhorn before returning to the zero position. This was causing more fuel to flow than the hot engine needed, but the cold engine started fine with the rich mixture.

The moral, check and make sure your air flow plate isn't binding in the air horn due to somebody previously futzing with it.

Just this week a fellow tech was trying to diagnose a hard hot start. Within 10 seconds I pointed out a 1.5mm gap on one side of the plate and a bind before coming back to the zero position.

Now would be a good time to mention this for anybody who may read it. Don't ever take the plate off of the arm, or even loosen the screw. There is no reason whatsoever to do this... ever.
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