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Old 08-11-2011, 04:21 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Dismantling stage 2

After you've checked the wear in the working piston you can continue taking the rest of the steering box to bits.


Get a 65mm open ended spanner to remove the lock nut on the cap that covers the input shaft (or the equivalent tool for your steering box). It might be necessary to hold the inner part of the cap with a pin spanner.





Here's a picture of the input shaft and cap in bits



Remove and replace the rubber and plastic seals in the cap.

Place the working piston and worm gear in a plastic bag and unscrew the steering worm so that the ball bearings fall out. There should be 24 balls. (PHOTO)


You can then unbend the tabs on the working piston to gain access to the screws that hold the detachable bearing races in place.



Attached Thumbnails
What a feeling it will be! A properly adjusted W123 / W116 / W126 power steering box-w123-steering-box-input-shaft-cap-lock-nut.jpg   What a feeling it will be! A properly adjusted W123 / W116 / W126 power steering box-w123-steering-box-input-shaft-adjustment-screw-4mm-pins.jpg   What a feeling it will be! A properly adjusted W123 / W116 / W126 power steering box-w123-steering-box-input-shaft-cap-bits.jpg   What a feeling it will be! A properly adjusted W123 / W116 / W126 power steering box-w123-steering-box-removing-ball-bearing-race-working-piston.jpg   What a feeling it will be! A properly adjusted W123 / W116 / W126 power steering box-w123-steering-box-removing-ball-bearing-race-working-piston2.jpg  

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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!

Last edited by Stretch; 08-11-2011 at 05:35 AM.
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