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Old 08-20-2012, 12:14 PM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Dirty dirty dirty

Slow progress with the valve body today.

It was DIRTY. Here's an example of the muck on the dividing plate.



There are mountains of crap all over it. Lots of the valves were stuck in place. I ended up cleaning what I could with brake cleaner and then leaving parts to soak in penetrating oil before using the shank - THE SHANK! - of a 6mm drill bit to pull the stuck plugs out of their holes.



I've come across more evidence of tampering - some of the slotted heads on the screws were burred. To avoid this from happening to you, my advice is to not use normal screw drivers but to use a bit and a 1/4" drive ratchet.



I've laid out all of the valve body parts (for the lower part of the valve body) on paper and taped them into their correct position with respect to each other and in the correct orientation - well I say correct they are as I found them.



Final tip for those of you who are going to do this job - when you've finished for the day - care for your valve body. Wrap it all up and put it in a clean cardboard box well away from your wife, partner, the children, your pets, other peoples' pets, the drunk neighbour etc



Next I'm going to take the next layer of the valve body to bits and clean that up.

Then I'll go through it all and check what's what with ATSG and the FSM. As I've found evidence of "someone there before me" I'm reluctant to show what I've found so far!
Attached Thumbnails
722.303 in bits photo shoot-722_303-gunk-valve-body.jpg   722.303 in bits photo shoot-722_303-valve-body-stuck-parts-6mm-drill-shank.jpg   722.303 in bits photo shoot-722_303-do-not-use-screw-drivers.jpg   722.303 in bits photo shoot-722_303-lowest-part-valve-body-i-found-.jpg   722.303 in bits photo shoot-722_303-valve-body-safe-box.jpg  

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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
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