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Old 03-09-2014, 03:16 PM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
On with the dismantling.

A small tap with a small hammer and a screw driver releases the end cap at the differential end of the axle.



Clean it up to see the circlip that holds the ball bearing assembly on the end of the axle shaft. The FSM calls this a synchromesh joint – I'm not sure if that's a dodgy translation or not. I'm not so good at naming these parts.



Before you remove the circlip you are meant to mark the three parts of the bearing assembly.



The FSM says you are meant to press the axle shaft through this bearing / synchromesh assembly with two shell clamps that split and fit around the shaft. On both of my axles I used a three legged puller to push the axle shaft through the bearing / synchro assembly. Neither of these assemblies were that tight a fit on the shafts.



This is what you get once you pull the boots off.

Attached Thumbnails
W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle1-end-cap-diff-end-removed.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle2-grease-cleaned-away-differential-end.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle3-remove-circlip-end-shaft.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle4-using-3-legged-puller-pull-off-synchro.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle5-annular-bearing-race-removed.jpg  

__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!

Last edited by Stretch; 03-09-2014 at 03:23 PM. Reason: Added pictures
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