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Old 12-30-2014, 02:24 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Quote:
Originally Posted by maboyce View Post
...and measuring instrument 126 589 08 21 00. These are for working on late W123 and W201 differentials (at least), those without lateral bearing caps. They apply and measure horizontal stretch to the differential housing to allow the large c-clips at the sides to be removed and installed correctly. These are my reverse-engineered plans for tools of equivalent function. A welder is definitely required, and I used a metal lathe. A drill press will work as long as one can find a properly-sized piece of round stock to press on the differential. The only really critical dimensions are the location of the screw and the location of the holes for bolting the tool onto the differential case.

The measuring tool is also useful for earlier differentials with lateral bearing caps.

Construction of the tools is described in my car's build thread.
That's a pretty impressive replication of the special tool - I bet it was a lot cheaper to make than to buy. It must have taken quite some time to build though.

I had to resort to very careful use of this =>



To do a similar job

The W201 differential refresh thread
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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

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