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#1
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My 2 tank SVO conversion
Here are some pictures of my 2 tank SVO conversion. To provide heat for the oil I am using an in tank heat exchanger, Hose in Hose (3/8 inch copper for oil surrounded by 3/4 inch hose for coolant), 16 plate heat exchanger, and a large filter with a coil of coolant hose surrounding it. Currently I am getting 145 F before the lift pump. I plan to add a valve to allow me to loop the oil return rather than sending it back to the tank. This should raise my oil temperature to around 160 F. Purge times are about 2 blocks.
First pictures: Fuel and coolant diagram, 16 plate heat exchanger, Hose in hose fittings, and the in tank heat exchanger.
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#2
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I used a path for all of the extra lines that did not require drilling. The only holes I had to drill for this conversion were 2 behind the ash tray to mount the gauges (in a picture below) and one to mount my filter to the inner fender. I used existing holes for the rest of the installation.
Pictures: Hose route behind seat, Gauges, strap mount for second tank
__________________
1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#3
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You can barely see the Flat plate heat exchanger under the cruise control actuator. I mounted the first 6 port valve above the heat exchanger and the second one near the dip stick. I made sure that the fuel lines that have both fuels running through them were as short as possible for a fast purge. The oil filter is next to the windshield washer reservoir. I used a reservoir from a 300D to replace the huge and cracked one that was in the car.
The line from the heat exchanger to the second 6 port valve runs along the valve cover for warmth. All other oil lines run near coolant lines to keep them warm. Pictures: Tank mounted in trunk, Under hood components (I will post better under hood pictures later)
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#4
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Job well done!!.......SWEEET!
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Matt (SD,CA) 1984 300SD.. White/Chrome Bunts..Green 1997 2500 Dodge Ram 5.9 Cummins 12 Valve 36 PSI of Boost = 400+hp & 800+tQ .. ..Greenspeed 2004 Dodge Ram 2500 4x4 Quad Cab Cummins 5.9 H.O "596hp/1225tq ![]() Global warming...Doing my part, Smokin da hippies.. ![]() ![]() Fight the good fight!...... ![]() |
#5
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Very nice...glad to see you got it going real nice now
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#6
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That is a very professonal looking job. And on a 240 stick it's even better.
Are you actually running on SVO not WVO? Any pics of the car itself?
__________________
'87 924S '81 280SEL Sold -> 81 300SD - 93 300E w/ 3.2 85 300D- 79 300SD 82 300CD 83 300CD - CA 87 190E 5 spd 87 Porsche 924S "..I'll take a simple "C" to "G" and feel brand new about it..." ![]() |
#7
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There is a picture of my car in my user bio. I am using WVO, dewatered and filtered to 5 microns,
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#8
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Nice! goodnite from the East coast........
__________________
'87 924S '81 280SEL Sold -> 81 300SD - 93 300E w/ 3.2 85 300D- 79 300SD 82 300CD 83 300CD - CA 87 190E 5 spd 87 Porsche 924S "..I'll take a simple "C" to "G" and feel brand new about it..." ![]() |
#9
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Just thought I would give this a kick to the top.
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__________________
1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#10
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Beautiful installation, friend!
I'm somewhat surprised that your temps aren't any higher than they are. You should be getting hotter than that with what you've got.
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1983 300SD, Silver/Blue, 230+K (rebuilt at 196K) |
#11
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Very Clean install !!! I hope mine looks half as good when done.
Jay 81 300 SD 138 Miles " Black " 81 300 SD 134 Miles " Diamond Blue Metallic " 81 300 SD 237 Miles " Diamond Blue Metallic " 83 300 SD 166 Miles " Cream " |
#12
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How do you fill the veg tank??
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For Sale: 1982 MB 300TD 1995 Chevrolet Suburban 6.5TD Sold: 1980 IH Scout Traveler- Nissan SD33T Diesel |
#13
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Quote:
![]() Quote:
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__________________
1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#14
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nice!
Maybe if you switch the FPHE to be the last item before the IP you'll get more heat. Did you go w/ 2 6 ports to keep the LP pushing instead of sucking?
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82 300D....went to MB heaven 90 350 SDL....excercising con rods |
#15
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Looks great! I have been looking over all (most) available kits out there. Is yours a kit or a complete DIY gathering your own components?
Some of the nicer ones out there are very expensive (baffled tanks, nice electronics, etc) and use electric heating devices that can tap a poor 240D alternator dry. I am trying to avoid the electric heating thing if possible.
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'85 300D - 206K (sold) ![]() '81 240D - 149K (sold) '03 Jetta TDI - (sold) ![]() '79 300D - (sold) |
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