Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #46  
Old 02-02-2007, 04:28 PM
Jeremy5848's Avatar
Registered Biodiesel User
 
Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,402
Quote:
Originally Posted by cbjukraine View Post
what else can damage the CCU? with the aux pump completely removed from the car, do I need to worry about the CCU being damaged because the aux pump isn't there to draw current as it normally would?
If the CCU is undamaged now, leaving the aux water pump disconnected will not harm the CCU. But as has been said, whatever caused the pump to fail could also have damaged the CCU.

In my case, failure of the pump (during a PO's ownership) caused several traces on the PC board to fry. Someone had done a rather sloppy repair, which I cleaned up. I assume that the pump was replaced at that time but admit I haven't checked it other than measuring the current draw.

Rrgrassi, have you measured the current draw of your pump? It would be interesting to compare my 0.9 Amp to whatever yours draws. A larger initial surge is certainly one reason why mine will eventually blow a 1 Amp fuse but yours does not. Then again, my pump could have been replaced years ago and is again getting old.

__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
Reply With Quote
  #47  
Old 02-02-2007, 04:32 PM
rrgrassi's Avatar
mmmmmm Diesel...
 
Join Date: Jun 2006
Location: Royse City Tx
Posts: 5,177
Quote:
Originally Posted by Jeremy5848 View Post
If the CCU is undamaged now, leaving the aux water pump disconnected will not harm the CCU. But as has been said, whatever caused the pump to fail could also have damaged the CCU.

In my case, failure of the pump (during a PO's ownership) caused several traces on the PC board to fry. Someone had done a rather sloppy repair, which I cleaned up. I assume that the pump was replaced at that time but admit I haven't checked it other than measuring the current draw.

Rrgrassi, have you measured the current draw of your pump? It would be interesting to compare my 0.9 Amp to whatever yours draws. A larger initial surge is certainly one reason why mine will eventually blow a 1 Amp fuse but yours does not. Then again, my pump could have been replaced years ago and is again getting old.
Jeremy, actually, I have not done that yet. Now I'm curious...I'll try to do that this weekend and post the finding.
__________________
RRGrassi


70's Southern Pacific #5608 Fairmont A-4 MOW car

13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete.

91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K

90 Dodge D250 5.9 Cummins/5 speed. 400K
Reply With Quote
  #48  
Old 02-02-2007, 07:25 PM
rrgrassi's Avatar
mmmmmm Diesel...
 
Join Date: Jun 2006
Location: Royse City Tx
Posts: 5,177
Jeremy, I tested it when I got home from work. I also started a new thread with this info.

Mine varied between .3 and .5 amps. Initial starting draw at engine operating temp was .7

I hope this helps!
__________________
RRGrassi


70's Southern Pacific #5608 Fairmont A-4 MOW car

13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete.

91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K

90 Dodge D250 5.9 Cummins/5 speed. 400K
Reply With Quote
  #49  
Old 02-02-2007, 08:20 PM
Jeremy5848's Avatar
Registered Biodiesel User
 
Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,402
Good info!

OK, then my 0.9 Amps is too high, suggesting that my pump is starting to fail, probably due to years of crud building up on the pump pieces. I wonder if the pump can be disassembled and cleaned? I have the time and it would be nice to save a few bucks (if cleaning would help). At any rate, it explains why you can use a 1 Amp fuse and I have to go to 2 Amps.

It also tells all of us that, if we install a new pump or are able to operate our old pump as you do, on a 1 Amp fuse, that when the fuse starts to blow from time to time and changing the fuse doesn't help, that it's time to do something about the pump.

I'll post to your new thread. It will be nice to get an idea of the current range different pumps draw.

Jeremy

**** DANGER ****
10,000 Ohms
***************
__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
Reply With Quote
  #50  
Old 02-02-2007, 08:47 PM
whunter's Avatar
Moderator
 
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
Answer:

Quote:
Originally Posted by Jeremy5848 View Post
I wonder if the pump can be disassembled and cleaned? I have the time and it would be nice to save a few bucks (if cleaning would help).
Fixed Auxiliary Water Pump!!
Fixed Auxiliary Water Pump!!
Reply With Quote
  #51  
Old 02-02-2007, 08:52 PM
Jeremy5848's Avatar
Registered Biodiesel User
 
Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,402
Quote:
Originally Posted by whunter View Post
Fixed Auxiliary Water Pump!!
Fixed Auxiliary Water Pump!!
Thanks, a nicely illustrated DIY. I remember seeing it last year when I was adding my fuse. What about the pump half? Did it look to you like it would also come apart?
__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
Reply With Quote
  #52  
Old 02-02-2007, 11:07 PM
whunter's Avatar
Moderator
 
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
Answer:

Quote:
Originally Posted by Jeremy5848 View Post
What about the pump half? Did it look to you like it would also come apart?
I rebuilt my Auxillary water pump
http://www.peachparts.com/shopforum/general-information/38739-i-rebuilt-my-auxiliary-water-pump.html#post219859
Reply With Quote
  #53  
Old 02-03-2007, 12:10 AM
Jeremy5848's Avatar
Registered Biodiesel User
 
Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,402
Quote:
Originally Posted by whunter View Post
Thank you, that was what I was looking for.
__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
Reply With Quote
  #54  
Old 02-06-2007, 03:14 AM
Registered User
 
Join Date: Jan 2001
Location: California
Posts: 2,068
Here's a fried W126 pushbutton unit, thanks to an auxiliary water pump that drew too much current!
Attached Thumbnails
Aux. Water Pump takes out CCU-126_fried1.jpg   Aux. Water Pump takes out CCU-126_fried2.jpg   Aux. Water Pump takes out CCU-126_fried3.jpg  
Reply With Quote
  #55  
Old 02-06-2007, 12:17 PM
Jeremy5848's Avatar
Registered Biodiesel User
 
Join Date: Mar 2006
Location: Sonoma Wine Country
Posts: 8,402
Quote:
Originally Posted by speedy300Dturbo View Post
Here's a fried W126 pushbutton unit, thanks to an auxiliary water pump that drew too much current!
Similar to my 123, fried in different places but it's clear that the same thing happened. With care, it's possible to wire around the fried traces. Thanks for posting the pictures.
__________________

"Buster" in the '95

Our all-Diesel family
1996 E300D (W210) . .338,000 miles Wife's car
2005 E320 CDI . . 113,000 miles My car
Santa Rosa population 176,762 (2022)
Total. . . . . . . . . . . . 627,762
"Oh lord won't you buy me a Mercedes Benz."
-- Janis Joplin, October 1, 1970
Reply With Quote
  #56  
Old 11-02-2010, 08:27 AM
LarryBible
Guest
 
Posts: n/a
It's pretty easy to set up and measure the current draw on the aux pump. On the 124 car it should not draw more than 1.3 Amps. I expect that 1.3 Amps would be a good upper limit for the 123 pump as well.
Reply With Quote
  #57  
Old 08-18-2013, 07:48 PM
whunter's Avatar
Moderator
 
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
Recycled

for new members
__________________
ASE Master Mechanic
asemastermechanic@juno.com

Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer

1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic

https://www.boldegoist.com/
Reply With Quote
  #58  
Old 08-19-2013, 08:38 AM
Registered User
 
Join Date: Jan 2001
Location: Alexandria, Virginia
Posts: 5,480
A few years ago, there was a sad thread here titled 'I Lost it All' about a burnt W123 300D. The OP said his dash started smoking above the climate controls and caught fire while he was driving. He managed to get off the road in time to watch his car go up in flames!
An overheated CCU was the suspect. Carrying a fire extinguisher and adding a fuse to the pump circuit was strongly advised.
I have seen a few of these CCU units in salvage-yards where it's plastic case was actually melted or starting to burn.
Another reason I chose a 240D and Euro 300TD, and avoided any of the ACC equipped models.

Happy Motoring, Mark

__________________
DrDKW
Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 11:05 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page