Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #31  
Old 09-03-2006, 12:57 PM
Registered User
 
Join Date: Jan 2006
Location: Temecula CA
Posts: 70
nice one !! This is at best a no fun job when by the book and hard on the back ... this method makes good sense .... will be usin' soon. For getting into those tight spaces, I use an old Indestro 9/16 tappet wrench which is very thin and has oddly angled heads at both ends .... works great for the nasty approachs to some of those adjusting nuts.

__________________
78 300d 158k driver
80 300d 200k fixer
80 300d parts car
98 Cherokee 240k

" I know for certain that someday while parking or un-parking my Jeep Cherokee, I'm gonna' either pull the headlight switch right outa' its dashboard OR stomp its hood release lever clean offa' the kick panel. It's just a matter of which will happen first."
Reply With Quote
  #32  
Old 09-03-2006, 01:30 PM
dmorrison's Avatar
Registered User
 
Join Date: Dec 2002
Location: Colleyville, Texas
Posts: 2,695
Quote:
Originally Posted by Wiz3D View Post
nice one !! This is at best a no fun job when by the book and hard on the back ... this method makes good sense .... will be usin' soon. For getting into those tight spaces, I use an old Indestro 9/16 tappet wrench which is very thin and has oddly angled heads at both ends .... works great for the nasty approachs to some of those adjusting nuts.
"Getting to the tight places", I was talking about the large Mercedes-Benz spring retainer wrench to prevent the plate from rotating. I have the Mercedes wrench set. The large wrench has to be used or the nuts will not adjust. I'm sure that if you remove all the injector lines, using the large wrench would be easier.

http://www.etoolcart.com/browseproducts/Mercedes-Benz-Spring-Retainer-Wrench-H2769-3.html

I'm sure this job would be easier if they had bent the large wrench just as they did with the adjusting wrenches.

Dave
__________________
1970 220D, owned 1980-1990
1980 240D, owned 1990-1992
1982 300TD, owned 1992-1993
1986 300SDL, owned 1993-2004
1999 E300, owned 1999-2003
1982 300TD, 213,880mi, owned since Nov 18, 1991- Aug 4, 2010 SOLD
1988 560SL, 100,000mi, owned since 1995
1965 Mustang Fastback Mileage Unknown(My sons)
1983 240D, 176,000mi (My daughers) owned since 2004
2007 Honda Accord EX-L I4 auto, the new daily driver
1985 300D 264,000mi Son's new daily driver.(sold)
2008 Hyundai Tiberon. Daughters new car
Reply With Quote
  #33  
Old 09-03-2006, 03:10 PM
phasmatisnox's Avatar
Crazed engineer
 
Join Date: Feb 2006
Posts: 126
Could an enterprising young individual make a bent wrench out of a normal wrench with a blowtorch, welding gloves, and a vise? The bent wrench seems overly expensive.
__________________
1984 300D Turbo Diesel - 211700+ mileage (now sold)
http://www.maj.com/gallery/Ned/benz/sig.jpg
In any of my posts, it is safe to assume
that I'm talking about this car.
Reply With Quote
  #34  
Old 09-03-2006, 04:24 PM
Banned
 
Join Date: May 2002
Location: Blue Point, NY
Posts: 25,396
Quote:
Originally Posted by phasmatisnox View Post
Could an enterprising young individual make a bent wrench out of a normal wrench with a blowtorch, welding gloves, and a vise? The bent wrench seems overly expensive.
Of course. You can do it without welding gloves.......and without the vice.......if you're careful........
Reply With Quote
  #35  
Old 09-03-2006, 04:39 PM
Registered User
 
Join Date: Jul 2002
Posts: 1,141
I'm suprised anyone finds this new!!


OM617's are quite forgiving. You'll learn better technic on 911 engines which tend to be picky.

I do use the 3rd wrench too at times. Big thing is the tension/compression between the locknut/and adjuster. If you loosen too much, it goes slack and your adjustment will be off.


Glad to see someone else using it! And you live close Dave!! Hey, I was at Little John's yesterday and there looked to be a good condition 617.951 engine for acquasition. I bet for a day of sweet equity and $75-150 it could be yours- if someone needs one in the DFW.

Michael
__________________
Michael McGuire
83 300d
01 vw A4 TDI
66 Chevy Corsa
68 GMC V6 w/oD
86 300E
Reply With Quote
  #36  
Old 09-26-2006, 02:42 PM
dmorrison's Avatar
Registered User
 
Join Date: Dec 2002
Location: Colleyville, Texas
Posts: 2,695
One note to add. After the valve adjustment I noticed that the tranny was shifting harder over time. Figured I would have to adjust the tranny. Checked all the vacuum lines and after re seating them all. The tranny started to shift normally. So check the vacuum lines after the valve cover is reinstalled.

Dave
__________________
1970 220D, owned 1980-1990
1980 240D, owned 1990-1992
1982 300TD, owned 1992-1993
1986 300SDL, owned 1993-2004
1999 E300, owned 1999-2003
1982 300TD, 213,880mi, owned since Nov 18, 1991- Aug 4, 2010 SOLD
1988 560SL, 100,000mi, owned since 1995
1965 Mustang Fastback Mileage Unknown(My sons)
1983 240D, 176,000mi (My daughers) owned since 2004
2007 Honda Accord EX-L I4 auto, the new daily driver
1985 300D 264,000mi Son's new daily driver.(sold)
2008 Hyundai Tiberon. Daughters new car
Reply With Quote
  #37  
Old 09-26-2006, 02:51 PM
riethoven's Avatar
Conservative Radical
 
Join Date: Apr 2005
Location: Eastern Long Island
Posts: 943
Quote:
Originally Posted by dmorrison View Post
One note to add. After the valve adjustment I noticed that the tranny was shifting harder over time. Figured I would have to adjust the tranny. Checked all the vacuum lines and after re seating them all. The tranny started to shift normally. So check the vacuum lines after the valve cover is reinstalled.

Dave
Some day I will go through all of my vacuum lines, but until then, I have experienced the same thing when working under the hood. I will move the vacuum lines around and loosen up a connection and the door locks will lose vacuum quickly or the tranny shifts hard etc.

I did my first 617 valve adjustment the other day. I have the correct wrenches and did a bunch of cleaning at the same time and it still only took about an hour. I will try your method next time and see if I can shave a few minutes off.
__________________
Doug

1987 300TD x 3
2005 E320CDI
Reply With Quote
  #38  
Old 06-15-2007, 09:44 PM
jbaj007's Avatar
Registered User
 
Join Date: Jun 2001
Location: Santa Monica, CA
Posts: 2,053
Quote:
He uses only 2 of the adjustment wrenches. One of the bent units and the large base unit.
Position the cam so that it is 180 degrees from the valve as shown in the Service Manual. Place the large base unit on the valve spring keeper washer as you would normally use the tool. Then feel the gap with the feeler gauge.

If the gap is to tight, then use the bent wrench on the LOWER nut and rotate it COUNTER CLOCKWISE ( looking from above) , do not loosen the 2 nuts.

If the gap is to loose then use the bent wrench on the UPPER nut and rotate it CLOCKWISE ( looking from above), do not loosen the 2 nuts.

It may be a firm rotation but it will rotate.

It's like this hugh light came on. I could not believe how easy it was using his method.
Dave,
I just tried this for the "finesse" part at the end of valve adjustment, and found it very helpful.... BUT, I did it the OPPOSITE way... clockwise on UPPER nut to LOOSEN gap; counterclockwise on LOWER nut to TIGHTEN the clearance (gap). Am I confused on what was written?
__________________
The Golden Rule

1984 300SD (bought new, sold it in 1988, bought it back 13 yrs. later)
Reply With Quote
  #39  
Old 06-16-2007, 02:55 AM
Registered User
 
Join Date: Jan 2000
Location: PA
Posts: 5,440
To all,

The most important part of the valve adjust job is to get the lock nut tight enough so the nuts never come loose and let the valve drop into the cylinder.

I'd be worried that the adjusting and locking nuts would not be tight enough by using the procedure described unless they were tightened using a wrench on each nut.

P E H
Reply With Quote
  #40  
Old 06-16-2007, 03:01 AM
ForcedInduction
Guest
 
Posts: n/a
I'm more worried about torquing a nut set too tight and snapping off the tip of a valve.

Last edited by ForcedInduction; 06-16-2007 at 12:51 PM.
Reply With Quote
  #41  
Old 06-16-2007, 10:09 AM
Registered User
 
Join Date: Jan 2000
Location: PA
Posts: 5,440
Forced,

Perhaps U have not had a valve go into a cylinder like I have. It comes out thru the oil pan along with the piston and rod.

PS: I didn't do the valve adjust job.

P E H
Reply With Quote
  #42  
Old 06-17-2007, 09:42 AM
Brian Perkins
 
Join Date: Aug 2006
Location: Luanda, Angola
Posts: 135
Has anybody else noticed that the spec of .10 mm (.004") is for 20*C? How many people are adjusting their valves at 68*F? As the temperature increases, the gap is also supposed to increase. According to the FSM, the gap should be .15 mm (.006") at as little as 113*F.

So my point is... if you're at .12 mm at 85*F, you're pretty close. I just wouldn't let it go at less than .10 unless it's too chilly to be under the hood anyway.

Fwiw... the FSM also says, "0.05 mm higher during lasting outside temperatures below -20*C." Is there anybody on the list from northern Nunavut who can share???
__________________
Brian

_________________________________
Sometimes the only choices you have left are bad ones.
Agent Broyles (Fringe)
Reply With Quote
  #43  
Old 06-17-2007, 11:24 PM
Registered User
 
Join Date: Mar 2006
Posts: 16
I tried this "new" technique today. Worked good for me.
__________________
Mark King
Santa Paula, Ca
'87 300D Turbo
'79 300SD
'72 280SEL 4.5
Reply With Quote
  #44  
Old 06-18-2007, 07:06 AM
Shorebilly's Avatar
Marine Engineer (retired)
 
Join Date: Aug 2006
Location: West Virginia
Posts: 1,268
Arrow I don't wanna sound like Chicken Little...but...

I realize that the valve tappet adjusters are of a relatively hard steel, but I don't like to put undue force on anything......

It seems to me, that over time and several adjustments, the use of this method will at minimum cause unnecessary wear on the threads.....and at worst will break the valve adjuster.......

I will continue to use the tried and true method of adjusting valve lash.....loosen the lock nut, move the adjustment, and tighten the lock nut....this method is not just MB specific, it is the way that I learned to adjust valves on my old Chevy's and Ford's back in the '60's......damn, that comment makes me sound old.....

SB
__________________

Diesels:
'85 300D, "Max, Blue Benz", 155K, 27.0 MPG
'84 190D 2.2, "Eva, Brown Benz", 142K, 40.2 MPG
'77 240D (parts car)
'67 Eicher ES 202 Tractor "Otto" (2cyl, Air Cooled, 30HP)
Gassers:
'94 Ford F-150, "Henry", 170K (300 Six) 17.5 MPG
'85 190E 2.3, 148K....Parts Car
'58 Dodge W300M Powerwagon (Flat Fenders) Less than 10 MPG
Reply With Quote
  #45  
Old 06-18-2007, 07:15 AM
Shorebilly's Avatar
Marine Engineer (retired)
 
Join Date: Aug 2006
Location: West Virginia
Posts: 1,268
Arrow Custom bent wrenches.....

Quote:
Originally Posted by phasmatisnox View Post
Could an enterprising young individual make a bent wrench out of a normal wrench with a blowtorch, welding gloves, and a vise? The bent wrench seems overly expensive.
I have a drawer in my toolbox that contains my "custom bent" wrench collection......that's why they make Craftsman tools.....I would never bend a Snap-On, SK, or MAC tool......but if you think that any nut or bolt could be addressed more easily if there was a slightly different angle on the wrench.....bend them to make your job easier.....

SB

As was mentioned earlier.....the thickness if the wrench is an issue with the valve adjusters.....when you grind the wrenches to thin them.....don't grind them so hard or long that you "blue" the steel.....this will soften the steel and allow the wrench to flex or open up during use.....and then you wind up with rounded off adjustment nuts.....grind a little, dip the wrench into cool water, grind a bit more.....repeat until you have removed sufficient material......

__________________

Diesels:
'85 300D, "Max, Blue Benz", 155K, 27.0 MPG
'84 190D 2.2, "Eva, Brown Benz", 142K, 40.2 MPG
'77 240D (parts car)
'67 Eicher ES 202 Tractor "Otto" (2cyl, Air Cooled, 30HP)
Gassers:
'94 Ford F-150, "Henry", 170K (300 Six) 17.5 MPG
'85 190E 2.3, 148K....Parts Car
'58 Dodge W300M Powerwagon (Flat Fenders) Less than 10 MPG

Last edited by Shorebilly; 06-18-2007 at 07:22 AM. Reason: additional commentary
Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 12:41 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page