Well the thing is I never even began the pulling of the new chain trough. Everything is in the same spot where it began, I never moved the crank or the cam gear, so I know that the chain is at the same spot on the cam gear because the master link is at top of the gear. I don't think the chain came off the IP gear, because it looks like the chain guide would prevent that unless it had fallen the whole way into the engine, which it didn't. So basically I can pull the old chain on the passenger side up to the cam gear, but it's about 2 inches short, so I guess I can assume that there is about 2 inches of extra chain on the drivers side of the crank gear. I know the crank pulley is within 1/4 inch of where it was before this happened. My theory is if I can access the bottom of the crank gear, I can get the chain taught again and it should be able to meet up with the other section at the cam gear. So what's the best way to access the crank gear? I looked at the oil pan, and didn't realize it was so big. It looks like I'd have to pull the sway bar, and the little box attatched to the side. Is the gasket for the pan reusable? If not, can I use a liquid gasket? The problem arises that it's the weekend, and getting a factory gasket would not be possible for a few days.

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87 300D - Running on Veggie oil; 260,000 plus miles; Original #14 head

I wish I could go back in time knowing what I know now. If I had that opportunity, I would have put a vice grip on the chain that my son was pulling, that way if it slipped it wouldn't have dropped. Also, I screwed up royally by taking both grips off the cam gear at the same time. I should have kept one on the chain at all times, I think the ideal way to do it is to put a grip on the passenger side, turn the engine until that grip hit's the drivers side, then put another grip on the passenger side and only then take off the divers side grip.

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87 300D - Running on Veggie oil; 260,000 plus miles; Original #14 head

OK, take a step back for a moment.

Why do you believe that the chain has come off the crankshaft if you never did any pulling of the new chain and everything is in the same spot as where it began?

I don't believe that the chain will fall off the crankshaft on an OM603, so, your issues might simply be that the camshaft has rotated slightly and put slack on the drive side of the chain, thereby leaving you with insufficient slack on the tensioner side.

If you marked the chain carefully and the sprocket carefully, then rotate the camshaft and sprocket counterclockwise so that you can connect the ends of the chain.

Well, I know the camshaft didn't move, the mark on the gear is still matched up to the mark on the tower. The reason I thought it came off the crank gear is I started to turn the crank pully, and the cam gear did not move. In fact I turned the crank pully about 30 degrees and still no movement, so then I turned the pulley ccw to get back in the same spot it was, which is when I realized the two ends of the chain weren't meeting. So apparently the chain can slip off the crank gear. Now that I am looking at the oil pan, I am realizing that's not going to be an easy job at all. Is there any other possibilities here?

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87 300D - Running on Veggie oil; 260,000 plus miles; Original #14 head

No, you don't even want to consider removing the oil pan..............

OK, if you have the cam pulley on the marks and it did not move, simply rotate the crank pulley until the "0°" mark is right on the indicator. Then pull up on the tensioner side of the chain and see if it will engage the teeth of the crankshaft. You may need to rotate the crankshaft slightly when you do this.

From now on, it's a two man job..........a five year old is not going to cut it.

Yeah, no kidding! Unfortunately we moved here recently, so we only know the one neighbor, and like I said, his boating trip takes precedence over my trouble! Well, I think I may have it okay now. Whatever is putting tension on the chain was screwing me up. I took the chain off the cam and gave it some slack, and then was able to pull out the chain on the passenger side, then pull back on the drivers side chain to get it back on the sprocket. I was able to meet up the two sides, but then started to wonder if I was still at the same location on the sproket. I think I was, and was able to pull the new chain in with no resistance (other than that of compression). If it was off a tooth, wouldn't it have stopped moving? Is there any way to tell if it's off before I put the master link on permanent? Also, I was figuring that once I got the new one in, that it would end up at the same spot on the sprocket as when I began, but it didn't. Instead of the mark on the gear being straight up, it is now pointing to the drivers side of the car. Is that normal? The crank pulley is also not where it began.
Here is another question:
Before I began, I had the cam gear mark lining up with the mark on the tower, and the plastic thing on the crank pulley was about 20 degrees to the right. I don't know what that all means, but I was under the assumption that it was also supposed to be straight up and because it wasn't, that it meant the chain was stretched. Well, now that I have the new chain in, the crank pulley mark still doesn't line up with the cam mark. What all does that mean? Sorry, but this is my first timing chain experience.

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87 300D - Running on Veggie oil; 260,000 plus miles; Original #14 head

The camshaft can be off by one tooth and the engine will still rotate.

Yep, put the side plate on and put the tensioner back in and rotate the engine at least two revolutions. Then stop with the marks on the cam tower aligned. Read the crankshaft damper and report back with result. Take a photo and post it if you can't read it.

I'm not with you here. With a new chain, there is no "spot" on the sprocket. If the engine moves a few degrees forward, then you'll have a different position for both the cam and crank sprockets.

There is a small metal tab, about 15 degrees to the right, that is the crankshaft position tab. You need to read the degree wheel relative to this tab. If you can't read it, or don't understand what to read, you'll need to take a photo and post it.

What I see on the crank pulley is 3 plastic looking things. 2 rectangular ones with a circle in the middle.

What I meant about the spot on the sprocket, is where I took the old chain apart was right where the mark on the cam gear was. But when I got the new one in, where they joined together was not at the mark.

I'll turn the engine over a couple of times, and let you know what I find.

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87 300D - Running on Veggie oil; 260,000 plus miles; Original #14 head