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  #1  
Old 02-16-2007, 05:19 PM
300SD81's Avatar
1981 Mercedes-Benz 300SD
 
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Tools/Procedure to replace steering knuckle.

What is the procedure to replace the steering knuckle and maybe the lower control arm? I believe I need a spring compressor and pickle fork. Any other tools other than those? I'm planning to just pull a complete assembly from the junkyard to avoid having to press ball joints, etc. (and since a new steering knucke and lower control arm are like $500+)

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1991 Mercedes-Benz 560SEL | Megasquirt MS3-Pro | 722.6 transmission w/ AMG paddles | Feind Motorsports Sway Bar | Stinger VIP Radar | AntiLaser Priority | PLX Wideband O2 | 150A Alternator | Cat Delete
1981 Mercedes-Benz 300SD | Blown engine, rebuilding someday...
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  #2  
Old 02-16-2007, 06:15 PM
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To replace lower control arm, you will need a spring compressor. Unless you are SURE you need to replace bushings, what have you, don't worry about it. I am familiar with tie rod ends and steering knuckle [herein known as SK]. #1 Jack up front end, remove wheels, lower onto lower control arms supported by jack stands, there must be weight on them. #2 Unscrew SK arm from SK. (connects to lower arm) #3 Unscrew caliper from SK and hang on torsion bar with suitable hook. #4 remove front wheel hub. #5 Loosen hex nut on guide joint from SK by means of a tool. This can be a pickle fork, you will probably damage boot, or auto parts stores carry a ball joint remover, it's a pivot type thing, should not damage boot. #6 Loosen hex nut onsupporting joint. #7 Swing SK at top slightly outwards and force supporting joint from lower control arm by means of a tool [part # 116 589 09 33 00] ask Phil. #8 remove SK. #9 If required, unscrew cover plate from SK. #10 Check supporting joint in SK, [is it tight yet not binding]. #11 Check cover plate. #12 Attach SK to lower and upper control arms. ATTENTION! Keep cone of ball pins and seats in SK or lower control arm free of grease. Use new selflocking hex nuts. #13 If the ball pin on guide or supporting joint is turning when the hex nut is tightened insert spacing disc [I used an open end wrench you're looking for a 6mm thickness] and pull cone of ball pin into SK or lower control arm by tightening hex nut. Then lossen hex nut, remove spacer and torque down. #14 Install front wheel hub. #15 Adjust wheel bearing end play [PM me on that]. #16 Install caliper. ATTENTION! Do not twist brake hose and do not subject to tensile stresses. #17 Mount SK arm to SK with new self locking bolts. #18 Mount front wheel, lower vehicle. #19 Check wheel adjustment at front axle [PM me]. #20 Check adjustment of head lights. This is from service manual for a 123 cirica 1982. All []'s are mine. Hope this helps.
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Old 02-16-2007, 06:20 PM
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I bet you the ball joint from the jy version is going to have play in it... Which you dont even want.


I do know that the tie rod attaches to a removable arm on the knuckle(which I call the spindle)

Undo both bolts on the jy car and yours so you dont have to mess with the alignment... catch my drift?
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  #4  
Old 02-16-2007, 06:22 PM
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This should help

I just did a write up on it....

Write up - Ball Joints & Lower Control Arm Bushings & Tool Review (PICS!)
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  #5  
Old 02-16-2007, 07:55 PM
300SD81's Avatar
1981 Mercedes-Benz 300SD
 
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Thanks. This dosen't look like a weekend job to me. I'll probably go pull the parts from the yard this weekend if I can get my hands on the right tools. Installations going to have to wait a while..
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Ich liebe meine Autos!

1991 Mercedes-Benz 560SEL | Megasquirt MS3-Pro | 722.6 transmission w/ AMG paddles | Feind Motorsports Sway Bar | Stinger VIP Radar | AntiLaser Priority | PLX Wideband O2 | 150A Alternator | Cat Delete
1981 Mercedes-Benz 300SD | Blown engine, rebuilding someday...
1981 Mercedes-Benz 300SD | Rear ended, retired in garage.
2009 Yamaha AR230HO | Das Boot

Excessive speeding? It ain't excessive till I redline!
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  #6  
Old 02-18-2007, 03:32 PM
300SD81's Avatar
1981 Mercedes-Benz 300SD
 
Join Date: Aug 2006
Location: University of Georgia
Posts: 1,082
Are the parts from a W123 interchangable with the W126?
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Ich liebe meine Autos!

1991 Mercedes-Benz 560SEL | Megasquirt MS3-Pro | 722.6 transmission w/ AMG paddles | Feind Motorsports Sway Bar | Stinger VIP Radar | AntiLaser Priority | PLX Wideband O2 | 150A Alternator | Cat Delete
1981 Mercedes-Benz 300SD | Blown engine, rebuilding someday...
1981 Mercedes-Benz 300SD | Rear ended, retired in garage.
2009 Yamaha AR230HO | Das Boot

Excessive speeding? It ain't excessive till I redline!
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  #7  
Old 02-18-2007, 04:02 PM
toomany MBZ's Avatar
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I would look up the part numbers to both to find out.

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