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#16
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SgtJohn,
Use Evans Waterless Coolant and leave the radiator cap (where ever it is) loose. This way there will be no pressure in the system. Evans works. It boils at 375*F. I have used it in 617 and 603 engines with no problems. P E H |
#17
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Quote:
Some pictures of the broken parts and the vacuum line that was about ready to be used. |
#18
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Sooner or later you are going to have to replace it anyway; about $320 (OEM radiator), a couple of gallons of MB coolant, and an hour or so of work (I replace mine a couple of weeks ago due to a failed neck connection). If your temporary fix fails on the road, you'll also be paying for towing it home. If you are going to try JB Weld, it should be cold, clean, and dry, but I would only consider it a temporary solution.
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#19
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I did the same thing to the wife's car while replacing the alternator three years ago. I used some JB weld putty and it has held for three years now. I wouldn't go out and spend big bucks on a new radiator when there are fixes out there that cost hardly anything and do work.
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Mike '80 300D '84 300D '85 300D '87 300D |
#20
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Take 1
Well, I'm done. I kept the epoxy back as far as I could to make sure there was plenty of room for the hose to slide over the nipple and get clamped... Tell me what you think.
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__________________
1985 MB 300D/T Fell off the WVO bandwagon when people started trying to charge $2.50 a gallon for dirty vegetable oil. |
#21
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Looks good from here, but you won't know until you get pressure on it if it will leak or not.
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1982 300DT 190K (Diesel Purge + synthetic oil=smoothness at last!!!) 2004 Ford E-350 6.0 L PSD 227K 2006 Dodge Ram 3500 SRW HO Cummins 4X4 48RE 42K (brute force tow vehicle ![]() 2005 Scion xB wife's rolling pop can 1993 GMC Sierra C3500 6.2 142K |
#22
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QuickSteel [which that looks like] is easier to form than JB Weld, but it seems to crack and come apart easier than JB weld. Especially when using with plastic. I think your attempt is valid, you will just have to see how well it goes. For a $320 dollar savings I would at least give it a try or two.....
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Jimmy L. '05 Acura TL 6MT ![]() 2001 ML430 My Spare Gone: '95 E300 188K "Batmobile" Texas Unfriendly Black '85 300TD 235K "The Wagon" Texas Friendly White '80 240D 154K "China" ![]() '81 300TD 240K "Smash" '80 240D 230K "The Squash" '81 240D 293K"Scar" Rear ended harder than Elton John |
#23
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this is quicksteel. If it cracks, but the 2 pieces of radiator aren't damaged, I will try again with JB weld.
As far as pressure, I am really excited but I wanted to give it as much time as possible to cure before I changed anything at all. I did, however, just pull out the screw. I hope there aren't any plastic shavings anywhere.
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1985 MB 300D/T Fell off the WVO bandwagon when people started trying to charge $2.50 a gallon for dirty vegetable oil. |
#24
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Well, first day and I have a small amount of wetness around the bottom of the job, and a very small hairline crack on the top that is a tiny bit wet. No steam blowing out or anything...
Should I add more quick steel on top to try to cover the leaking areas, should I throw JB Weld on top of my existing job, or should I try to remove as much as possible of the quicksteel and then use JB Weld?
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1985 MB 300D/T Fell off the WVO bandwagon when people started trying to charge $2.50 a gallon for dirty vegetable oil. |
#25
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What is the inner diameter of the plastic? You could try a piece of aluminum tubing inside the broken piece and use JB weld to hold it.
Since Quik Steeel is prone to cracking get as much off as you can.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 99 W210 E300 Turbo Diesel, chipped, DPF/Converter Delete. Still needs EGR Delete, 232K 90 Dodge D250 5.9 Cummins/5 speed. 400K Gone and still missed...1982 w123 300D, 1991 w124 300D |
#26
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Been there , tried that.
I never got a good bond to the radiator, at first appeared strong, but later melted down to goo. Get a new radiator and learn from your heavy hands (elbows).
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85 300CD The FryrBird ![]() ![]() |
#27
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realize this. the hose does not normally have ANY water in it. working correctly, the MB radiator system uses the tiny top hose as a pressure equalizer to the expansion tank. liquid goes into and out of the expansion tank through the 1" hose at the bottom of the tank to the bottom of the radiator. look for high temp epoxy to repair this. let it cure for the entire allotted time, and it will hold for a long time. it is best to thread a nipple into the hole and attach a hose to the nipple, then epoxy that for a perfect seal.
good luck. sorry your first attempt is leaking. John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#28
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Has anyone put in a longer hose and routed it closer to the body as a preventitive measure? Any issues with doing something like that? I broke mine too while straightning up the alternator adjustment brackets the PO had mangled. It had apparently been broken before since it was epoxied in there!
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__________________
1985 300D The rest: 1957 MGA (comatose) 1965 Falcon (sleeping) 1966 E-100 (rust test in progress) 1976 Ford 3400 D Tractor (workhorse) 1978 Mercury Zephyer (5L playtoy) 1995 Isuzu NPR D (fetcher) 1998 Subaru Legacy (Spare) 2000 Toyota Sienna (School bus) 2008 Toyota Prius (Commuter) |
#29
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on both mine, I have removed the original hose, and put in a longer one that is easier to route. as long as it does not droop down to allow water to collect you should have no problem if you lengthen it to wrap around the entire engine bay. it just equalizes pressure for the expansion tank.
John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#30
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I broke mine off a few months ago while I was monkeying around with the turbo. I bought a brass nipple to stick in the hole and used an epoxy to hold it in place. It worked for a while, but eventually the epoxy broke away from the radiator plastic. It might have held longer if I did a better job cleaning it first. I still need a better solution. I would think if you could thread it in somehow, it would at least hold the nipple in place. I have not found a suitable nipple though.
I assume that if the system is not under pressure that it won't cool as good. Anybody know about how hot it can get before I would have cooling problems? It seems to be fine in 50 degree weather, I'm not sure how it will be when it gets hotter out. |
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