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#1
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What size bolts hold the engine and transmission together?
I'm about to start putting my engine into my 84 300D. I was wondering what size bolts hold the engine and tranny together. I'm even more puzzled that I haven't seen any threads in the intermediate flange (the part the tranny bolts on to) either. Do you need nuts with bolts?
Those of you that have installed engines in your cars, is it better to install them as a unit or install the tranny then the engine or vice versa? Thanks for any advice in advance.
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
#2
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On my 616 they are 17mm (heads) I expect yours are also. two allens hold the starter motor on. I think "pulling or installing" its easiest to have engine and tranny together. You need to tip them about 45 degrees using an adjustable spreader bar.
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![]() 1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#3
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They are big (19mm heads) and come in both bolt and bolt+nut combos. And on the turbo the drivers side upper nut is the biggest PITA. I had to hump the engine and snake my left arm from pass to drivers side.
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#4
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having done tranny R&R and engine R&R I would vote doing it as a unit. Getting underneath the car with a transmission jack is not my idea of a good time. Sure it's a bit more effort to get the tranny past the gauntlet but if you have a good load leveler, good engine hoist and a helper it's not that big of a deal.
Not sure on bolt sizes and nuts. If I remember correctly it's 17mm + some nuts on the 722.1xx and on my 722.361 it was 100% 19mm bolts...I think..might have been 17 but there were definitely no nuts.
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1982 300TD 210K miles ("The Replacement" aka "The Anvil") - SOLD 1979 300SD 245K miles (never ending project) 2007 Pinarello F3:13 1995 Ducati 916 (SOLD, sniff) 1999 Ducati 900SSie (SOLD) |
#5
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Bolts & Nuts
Some of the bolts require a nut... may be best if you use a locknut or a nut with a lockwasher. Some use locktite... red or blue... the 2 allen bolts require a 10mm allen socker/wrench.. it is much easier to install the trans with the engine... be sure and inspect your motor mounts... install the plastic grommets on your trans and on your shifter before installing the trans.. also install the transmission fluid cooler lines before you install the motor/trans in the car.. I think you should use locktite on the 6 torque convertor bolts. Jim
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James A. Harris |
#6
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I don't have an engine hoist or any load levelers. I had planned on rigging up a come-a-long with a furniture clamp to act as a load leveler. The clamp has a crank that adjusts one of the ends. You'll have to picture this set up as I haven't put it all together yet. I was very successful unloading the engines with just a come-a-long and chain from my truck when I first got the car.
I'll have to dig through all the coffee cans of bolts to see if I can find the matching bolts. I did find the two hex head bolts that attach the starter so I have a idea how long the bolts need to be.
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
#7
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Quote:
Here is a link of some pics of my engine pull and some others from FI and bgkast. Engine Knock 240D As far bolts, I recall mine had 17 mm heads, two 10mm hex, and one bolt on the driver side has a nut & bolt combo. I am not sure of the size and can't measure my extra bolts because I am out of town. But here is a link that I posted with the length of the bolts I found. Loose transmision bolts!!
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1983 123.133 California - GreaseCar Veg System ![]() Last edited by DeliveryValve; 08-20-2007 at 10:16 PM. |
#8
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Quote:
That is because some of the upper bolts are directly bolted to the block, not the rear plate.
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1983 123.133 California - GreaseCar Veg System ![]() |
#9
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I guess I haven't looked well enough at the back of the engine. I've got one block currently attached to my engine stand and it's attached to it with nuts and bolts.
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
#10
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Quote:
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1983 123.133 California - GreaseCar Veg System ![]() |
#11
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The block that's on the stand now is not the good engine that's going into my car. It's a bad block with fried crank and rod bearings.
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
#12
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![]() Quote:
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
#13
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Remember, there are two different bolt lengths. The people that replaced the tranny on the '84 got them in the wrong holes and I was pulling my hair out for six months trying to find the vibrations it caused. I replaced nearly everything rubber in the driveline, just to look under there on day and find two bolts bottomed out with about a quarter inch of the head sticking out, and the others bottoming out with only a thread or two being caught.
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Seth 1984 300D 225K 1985 300D Donor body 1985 300D Turbo 165K. Totaled. Donor Engine. It runs!!! 1980 300SD 311K My New Baby. 1979 BMW 633csi 62K+++? Dead odo |
#14
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Quote:
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 ![]() |
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