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Ok just got back from the garage .... cam and crankshaft are fine , i just checked, anyway its easier then ip removal...what i did is i got mark to 0 TDC compression stroke-cams were facing up,so i removed the chain and tried to rotate camshaft 180 degrees..a a a ...cam vent half a way - exhaust valve was hitting piston ...so i guess i installed it right the first time ...
It's time for a pump to come off...but oil filter housing has to come off first...those 5 bolts---......so little room to work... I'm on my way to SEARS now to buy 6 mm longest wrench ....one of the bolts ,thats in the middle,unaccessible ,i already cut off 1cm of Allen 6mm to fit smallest ratchet but even that didn't help ,i'll use this cut off for the wrench ,hope i'll succeed.... No one has answered my Question so far , about IP removal---will i have to lock it?, Or just set at 24 BTDC take OH off and pull out ip-realign marks and put it back ? Thank you. |
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Well i asked because on CD i have two variants one removing /installing ip,second installing IP with locking nut --- with steps set at -15 atdc ,2nd step put mark 4th tooth to the right,after mark ....
Thats why im asking. |
Just set the crank to 24 BTDC, line up the IP notch with the mark and reinstall the IP. (Assuming that you don't have one of the mismarked IP's.) Then drip time, before reinstalling the oil filter housing.
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thanks for your time |
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I contend that the chain did not skip any teeth on the pump or the crank and you're chasing a ghost by removing the ip. All imho. Good night and good luck. |
The cam and pump are 180 degrees out of time with each other is perhaps the simplest way to look at it.
Anyways the quickest way to recify the situation now is to set you crank timing at zero degrees. Remove the pump and turn crankshaft one complete revolution and line up marks again. Then reinstall your pump. You cannot move the cam itself the 180 degrees it needs now in relation to the pump as it would cause valve interference well before you got there. Unless you completly removed the cam followers and turned the cam the required 180 degrees with the chain off of the cam sprocket. Think about it. Easier to remove the pump. Just before doing your new drip test make sure cam lobes are pointing up. If not turn engine crank one complete turn before you start to do the new drip test. |
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If the cam was installed 180 off, you would not be turning the engine. The vales would hit.
If you did a valve job, and for some reason, why I don't know, turned the engine over while the head was off, the pump is off. It is going to be much less work to just set the engine to TDC, remove the IP, align the marks on the IP, replace the IP gasket and grease both sides so it does not tear when timing the IP. Reinstall the IP and use the low pressure (drip) method to retime the IP. Remember to do two things when timing: 1) Remove all vacuum lines to IP, and make sure the IP is at FULL THROTTLE (and of coarse the cam lobes are "up") 2) Set the IP at 24-23.5 if you have not replaced the chain. If you have replaced the chain, set the pump at 25. When the chain stretches, it retards the timing, i.e., when you loose much power due to IP pump off timing, time to put a chain in . |
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To illustrate, let's say the the #1 piston is at TDC on the compression stroke. The head is removed, the camshaft is rotated 180 degrees, then the head is reinstalled. The #1 piston is now at TDC on the exhaust stroke. Valve timing is correct. The injection timing is 180 degrees retarded. Quote:
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