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#1
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161k Do I need to change my Timing Chain?, damaged Injection Pump Timing device
I have 161k on my 300d (603 diesel engine). It runs great. It sat for about 2 or 3 years before I bought it. I got it running again with no problems. Anyways, I've already invested a good amount of cash and time into this puppy. Glad I have it's a great car. Very nice acceleration.
Anyways, before I go on my way with this car, I want to make sure it's not going to blow up on me. It's got the 14 head. Oh well, not going to spend that kind of cash and time at this point. But a new Timing Chain is around $110. Do I need to do the chain job? Also, I've read when I've searched that it's good to also change the tensioner. ANYTHING ELSE???
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#2
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it's doubtfull you need a chain, but be sure and check the vacuum pump. if it is the open bearing type, it could fail and destroy your motor.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#3
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This is one thing that's always kindof surprised me about 603 owners... the 617 drivers have only the open bearing type available and don't really worry about it.
I will of course change it. But when I drove a 617 engine people always seemed to say, 'change it when you hear it knocking'. Isn't there some type of similar warning with the 603's old style vac pump?
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#4
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Have you inspected your chain and checked stretch? That will tell you if you need a new chain.
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Andrew '04 Jetta TDI Wagon ![]() '82 300TD ~ Winnie ~ Sold '77 300D ~ Sold
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#5
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nope, no warning, just popped bearings and a destroyed oil pump, or worse.
the 617's have no openings to dump parts into the chain. plus it's a different style vp altogether.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#6
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You can measure it yourself.
I did mine a month or so ago. You will need a dial gauge and a fairly good base for it. Have fun and FWIW, I did mine and thought 15 DEGREES!!! Oh, I see, not from zero... I did it three more times just to be sure, I have ONE MORE DEGREE to go, whoo hooo!
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1987 300D (230,000 mi on a #14 head-watching the temp gauge and keeping the ghost in the machine) Raleigh NC - Home of deep fried sushi! |
#7
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Can you just measure stretch from the Crank and Cam timing marks? At least approximately?
I would think if the chain had stretched some (and of course no woodruf keys are in place), the cam tower marks would be off when the crank is at Top Dead Center.
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#8
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So far this is what I will change (chain related):
Chain (of course) Tensioner Vac Pump Anything else adviseable?
__________________
-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#9
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Quote:
Stuck in NE - vacuum pump failed Refer to post #24 for ugly photo, the whole mess ended up costing about $2500. |
#10
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oh yeah, I remember your post! but a 617 this problem is WAAAAAY more rare than on a 603. a 603 has that set of bearings just sitting out there and just a little wear and they go all over the motor destroying stuff left and right!
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#11
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A friend of mine that is on this list found ball bearings in his "early" 616 oil pump screen,
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![]() 1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#12
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I agree that it is much more likely on a 603, and the consequences are likely to be much worse. I just didn't want to give the 61x owners the impression that it's OK to ignore a failing vacuum pump.
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#13
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There are many reasons not to just change the timing chain without checking it. The most important is what if the previous owner changed it say 10k ago? Then just a waste of money.
More important is to inspect the chain guide in my opinion. If the chain checks good. There is no really sensible option to getting a proper chain stretch reading. To be accurate you have to make sure that an offset key has not already been installed on the cam. They tell me harbour freight has a dial gauge and magnetic base for about twenty five dollars on sale. Useful for other things as well over the years. |
#14
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Partially.
Quote:
You can check the cam timing that way, but that only really tells you that you have or have not skipped a tooth. The ZIP file is the FSM specified method and much more precise than eyeballing since it goes on valve lift to 'X'mm. For the 603 you're looking for the cam mark "7" (there is a table for that.) When you rotate to the point of 2mm of valve lift, a NEW chain would indicate 12 degrees AFTER TDC on the damper. The allowable wear on a 60X is "...if a difference of more than 4 degrees of crank rotation angle exists, replace the timing chain." There is no woodruff key for the 603.
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1987 300D (230,000 mi on a #14 head-watching the temp gauge and keeping the ghost in the machine) Raleigh NC - Home of deep fried sushi! |
#15
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Check the stretch. But on a 160k mile 603 their is probably very little. Put another 100k miles on it then start thinking about changin the chain.
I'd worry more about the vacuum pump, is it the old style?
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2016 Corvette Stingray 2LT 1969 280SE 2023 Ram 1500 2007 Tiara 3200 |
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