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Old 02-23-2008, 10:01 AM
muleears's Avatar
Old MB Driver
 
Join Date: May 2006
Location: Windsor, VA
Posts: 1,435
Snapped off GP, I think. W210

I have read all the broken glow plug threads I can find but I don't remember seeing this situation. I was removing #5 after easily replacing #4. 5 was taking a lot more pressure to loosen. I had used plenty of PB Blaster and I was working on a hot engine. Finally enough pressure was applied and I heard a snap and it appeared to come loose. I began backing it out, there was still significant resistance but the ratchet could be turned with one hand. I kept going and going but the plug was not backing out. Still resistance like it is, but it is not coming out. At that point I stopped and decided before I screw anything else up I would come here for advice on my next move. Is it snapped off and is this the normal failure mode?

I know from the other threads there are methods to drill/tap/etc and get the broken off plug out. But this is still one whole plug. Apparently it is separated above the threads as it won't back out. Where do I go from here?

PS: Pulling the head is not an option.
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Muleears
'07 E320 Bluetec 133K my DD
'04 Jaguar XJ8 VDP, 34K
'10 Hyundai Accent 60K Grocery Getter
'02 VW Golf soon to be on the road again
'97 E300 Diesel Son's DD
'61 VERY tolerant wife

Hampton Roads, VA USA

Gone but not forgotten:
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'86 300SDL
'87 300D Turbo, 364K! R.I.P.
'98 E300 Turbodiesel, 213K
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