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  #1  
Old 03-26-2009, 10:37 AM
LUVMBDiesels's Avatar
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Make sure that you do not break metal rings off of the plastic hoses attached to the banjo bolts.

Take the bolts out carefully and pull the hoses out of the switchover valve on the firewall. Spray carb cleaner into the hoses and into the switchover valve. Spray the cleaner into the bolts as well paying attention to the small holes that the rings cover to get the air pressure.

You will be surprised at the black crud that will come out.

The next thing you can do is 'tee' in a pressure gauge into the line going from the switchover valve to the ALDA and run it into the cabin so you can check the pressure as you drive. The turbo will not produce boost in the driveway.
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  #2  
Old 03-28-2009, 03:04 PM
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Location: Ann Arbor, MI
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Are one of these the banjo bolt?
http://i493.photobucket.com/albums/rr291/mike_mangrum/82MB300D/Picture003.jpg

Is this the switchover valve?
http://i493.photobucket.com/albums/rr291/mike_mangrum/82MB300D/Picture004.jpg

Thanks,
Mike

Quote:
Originally Posted by LUVMBDiesels View Post
Make sure that you do not break metal rings off of the plastic hoses attached to the banjo bolts.

Take the bolts out carefully and pull the hoses out of the switchover valve on the firewall. Spray carb cleaner into the hoses and into the switchover valve. Spray the cleaner into the bolts as well paying attention to the small holes that the rings cover to get the air pressure.

You will be surprised at the black crud that will come out.

The next thing you can do is 'tee' in a pressure gauge into the line going from the switchover valve to the ALDA and run it into the cabin so you can check the pressure as you drive. The turbo will not produce boost in the driveway.
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  #3  
Old 03-28-2009, 03:16 PM
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Quote:
Originally Posted by mangrum View Post
No. Look at the rear end of the intake manifold.

Quote:
Originally Posted by mangrum View Post
Yes. The longer line should lead to the intake manifold banjo bolt.
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  #4  
Old 03-28-2009, 03:25 PM
Inna-propriate-da-vida
 
Join Date: May 2008
Posts: 1,969
Pictures to help find the banjo bolt

This link will take away the guess work.

http://www.dieselgiant.com/mercedesaldaboostsystemservi.htm
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  #5  
Old 03-30-2009, 09:39 AM
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Thanks!

Quote:
Originally Posted by cmbdiesel View Post
This link will take away the guess work.

http://www.dieselgiant.com/mercedesaldaboostsystemservi.htm

Yes, that does take away the guess work.

Thanks!
Mike
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