My 240 is acting up and has blowback like a steam locomotive so I was considering doing a motor and tranny swap for it. I was wondering how easy it would be to put in a 5cyl turbo motor, what kind of modification would be needed? Also would a 4 speed manual tranny work with the 5cy turbo motor? Curious if anyone has done this before. Any feedback would be much appreciated! Thanks.

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'86 500SEL 43k miles-sold
'82 240d-sold
'82 240d#2 200k miles simply beautiful
'80 300SD 184k miles "Sheikh Diesel"

Yes the 617 turbo engine and 240D manual trans will work together.
Installing a 5 cylinder in a 240 will move everything back some.
the manual flywheel will have to be matched balanced to the auto FW.
the 240 front driveline section will have to be cut and rebalanced.
will have to shorten the shift rods.
use the 240D automatic trans X mount

there is a thread running right now on this subject.

www.peachparts.com/shopforum/showthread.php?t=263717


I just put a 4-spd in my 85 300D this past April, I have little over 10,000 miles on it. It is a totaly different car.

charlie

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there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works

You'll wanna switch the diff and spped too, plus the rad. and exhaust.

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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.

You'll wanna switch the diff and spped too, plus the rad. and exhaust. Its best to start with a complete donor car so you will have all the little parts needed.

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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.