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  #1  
Old 10-25-2009, 07:27 AM
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Location: Edinburgh
Posts: 570
Replaced the side seals on the differential

I swapped diff a month ago but the one I got was leaking from the pinion and I learned a wee too late that it was not a good sign...
Anyway, I took the old diff and just replaced the side seals as it was leaking, next week, I'll do another swap. Here is today's work with few little tricks I learn along.
The clips inside were a pain for me to remove. A coat hanger gave me enought grip to get it out
For removing the old protective plate I used a plier and with a bit of leverage, it went all easy.
To install the new plate I used 2 piece of wood and a hammer, it did slightly bend it in one corner, but nothing bad.
To take the old seal out, just inserted a long tyre removal bar and hammered the bar away from the diff, it just pop out no bother.
Make sure the breather is clean as if its blocked, the pressure will damage the new seal...
I think its about it.
Olivier

Attached Thumbnails
Replaced the side seals on the differential-snc13350.jpg   Replaced the side seals on the differential-clip.jpg   Replaced the side seals on the differential-coat-hanger-tool.jpg   Replaced the side seals on the differential-removing-protect-plate.jpg   Replaced the side seals on the differential-installing-new-protec-plate.jpg  

__________________
E300TD year 2000. RUSTY SOLD
cost a fortune to maintain on the road
but run well on WVO
Second Merc died due to corrosion ( NOT rust) How can mercedes get away with that for so long?
Third lasted a month then went away...
Fourth now... Corroded too...

Last edited by Olivier; 10-25-2009 at 07:36 AM.
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  #2  
Old 10-25-2009, 07:30 AM
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more pictures
Attached Thumbnails
Replaced the side seals on the differential-hammering-plate.jpg   Replaced the side seals on the differential-new-plate-installed.jpg   Replaced the side seals on the differential-protect-new-vs-old.jpg   Replaced the side seals on the differential-new-vs-old.jpg   Replaced the side seals on the differential-new-side-seal-.jpg  

__________________
E300TD year 2000. RUSTY SOLD
cost a fortune to maintain on the road
but run well on WVO
Second Merc died due to corrosion ( NOT rust) How can mercedes get away with that for so long?
Third lasted a month then went away...
Fourth now... Corroded too...
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  #3  
Old 10-25-2009, 07:32 AM
Olivier's Avatar
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Join Date: Jan 2009
Location: Edinburgh
Posts: 570
the rest
Attached Thumbnails
Replaced the side seals on the differential-ready-sealed.jpg   Replaced the side seals on the differential-sealant.jpg   Replaced the side seals on the differential-sealed-.jpg   Replaced the side seals on the differential-breather-clean.jpg  
__________________
E300TD year 2000. RUSTY SOLD
cost a fortune to maintain on the road
but run well on WVO
Second Merc died due to corrosion ( NOT rust) How can mercedes get away with that for so long?
Third lasted a month then went away...
Fourth now... Corroded too...
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  #4  
Old 10-25-2009, 11:47 AM
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Join Date: Oct 2009
Posts: 105
Make sure you get the right size. There are two different size seals that changed around the 81-82 years.
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  #5  
Old 10-25-2009, 12:10 PM
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Join Date: Jan 2009
Location: Edinburgh
Posts: 570
The car is 97 ???
__________________
E300TD year 2000. RUSTY SOLD
cost a fortune to maintain on the road
but run well on WVO
Second Merc died due to corrosion ( NOT rust) How can mercedes get away with that for so long?
Third lasted a month then went away...
Fourth now... Corroded too...
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  #6  
Old 10-25-2009, 01:41 PM
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Join Date: Apr 2007
Location: UK
Posts: 357
Hi Olivier,

Is there no gasket between the rear cover and the diff housing?
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  #7  
Old 10-25-2009, 01:52 PM
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Join Date: Jan 2009
Location: Edinburgh
Posts: 570
Hello NC,
No gasket. It actually look like there was only a yellow varnish, nothing to do with the black silicone at all? I founded this odd... The "varnish" is hard and brittle.

__________________
E300TD year 2000. RUSTY SOLD
cost a fortune to maintain on the road
but run well on WVO
Second Merc died due to corrosion ( NOT rust) How can mercedes get away with that for so long?
Third lasted a month then went away...
Fourth now... Corroded too...
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