Where can I get the tool to replace the delivery seals. I was at the dealer and it costs 40 bucks and takes up to 2 weeks to get it. Any ideas on where to get the tool besides the dealer.

You might be able to find a semi local member to borrow one, or rent through the forum.

Unfortunately, I'm having injector related problems so I can't loan mine out at the moment. Sorry

I think mine was about $35 from the dealer and took a max of 1 day for them to get it. If you look through the FSM, there's a listed part number for the tool. You might be able to find it online (ebay, etc for the hazet tool).

The Mercedes tool number is 617 589 01 09 00, there's a number next to the hazet logo - 4556 - not sure if it means anything.

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1982 240D, sold 9/17/2008
1987 300D TurboW124.133 - 603.960, 722.317 - Smoke Silver Metallic / Medium Red (702/177), acquired 8/15/2009
262,715 and counting

i thought i got mine thru fastlane but i don't see one listed.must have got it thru mercedes.

This forum has some in the Tool Rental program;in the DIY section.

They sell them On eBay. Search, Mercedes Diesel Injection Pump Valve Socket Engine Tool. or Injection Pump Tool.

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84 300D, 82 Volvo 244Gl Diesel

Looks like I'll be doing this job, come springtime.

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I just used some q-tips and a pick when I did my 240D. No problems.

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Whoever said there's nothing more expensive than a cheap Mercedes never had a cheap Jaguar.

83 300D Turbo with manual conversion, early W126 vented front rotors and H4 headlights 400,xxx miles
08 Suzuki GSX-R600 M4 Slip-on 22,xxx miles
88 Jaguar XJS V12 94,xxx miles. Work in progress.

I was able to replace one of mine with no special tool. Just have to mark on the pump exactly where that little plate thing was. Then once you're done use the hand primer a lot to get the fuel back in there or else the car won't start. And I mean a LOT of priming.

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1982 240D 225K


1986 VW Jetta (gasoline) 379K


1988 BMW 735i 168K

Check Stamstag's site. MUST be for 60x engines. 61x are totally different.

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Terry Allison
N. Calif. & Boca Chica, Panama

09' E320 Bluetec 77k (USA)
09' Hyundai Santa Fe Diesel 48k (S.A.)

A poor pic of the Business End of the Delivery Valve Socket.

I do not see how you could get the proper torque without it.

Hazet and a Japanese company called Ko-Ken/Koken make them.
Ko-Ken/Koken has a website but it does not show up; perhaps because the site has not been updated since 2006.
I contacted some sellers of other Koken tools but never got an answer back.

Attached Thumbnails

 

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84 300D, 82 Volvo 244Gl Diesel

I have this socket. I am not using it now. I will PM you with my phone number. I bought it a week ago to do the delivery valve seals on my 99 E300TD. But after replacing all my fuel lines, filters, and o-rings. My starting problem went away and I closely examined my IP for leaks at the DV's and it was clean. So why fix it?

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Mike-in-Sky


99 E300 TD, Mostly wifes car. I'm going to steal it from her.
90 GMC 3500, 4X4 dually. My, I dare you to cut in front of me, truck
47 Harley Knucklehead hardtail, Ouch!
65 Harley Panhead
03 Harley Roadking
58 Jenny

If the tool is still floating around I would love to borrow, rent or otherwise gain access to it. Fast lane is charging $59 for it now. Please respond ASAP if you're able. I was really looking to get this done before next week. Thanks.

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1995 E420 152k
1991 300D 2.5 348116 daily driver
1992 300E 2.6 196k-work in progress(head gasket)
2002 BMW 745Li 93k

Where are you in MD?

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1982 240D, sold 9/17/2008
1987 300D TurboW124.133 - 603.960, 722.317 - Smoke Silver Metallic / Medium Red (702/177), acquired 8/15/2009
262,715 and counting

I'm in Clinton. Near Andrews Airforce Base.

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1995 E420 152k
1991 300D 2.5 348116 daily driver
1992 300E 2.6 196k-work in progress(head gasket)
2002 BMW 745Li 93k

Hm, I was going to say that you could borrow mine (just pick it up / leave $35 and get your money back when you return it), but...that's quite a drive.

Lemme know if you're interested.

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1982 240D, sold 9/17/2008
1987 300D TurboW124.133 - 603.960, 722.317 - Smoke Silver Metallic / Medium Red (702/177), acquired 8/15/2009
262,715 and counting

I just bought one from this forum, just In case I get another Diesel.