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  #1  
Old 10-31-2010, 10:26 PM
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Location: Burleson, TX
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New Monarks are in but.....problem

I replaced my original injectors tonight with a set of Monarks.

The car is more loud now, almost like it "could" be nailing. I have not heard that before, but it is more metallic sounding, if that makes sense. I thought it would quiet down a bit with these injectors.

Also, it seems that I have a leak from my prechamber. See this video:


http://www.youtube.com/watch?v=OWk4vxc5coo

From what I've read, this could be the return lines leaking. (I did re-use them) or the injector not tightened all the way.

What do ya'll think?
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  #2  
Old 10-31-2010, 10:29 PM
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bubbling around the base of the injector, did you reuse your heat shields?
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  #3  
Old 10-31-2010, 11:07 PM
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Brand new heat shields, they came with the injectors.

I also researched and made sure I put them in the correct way.
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  #4  
Old 10-31-2010, 11:09 PM
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New injectors are going to be louder for the first 200 miles or so. The FSM covers that. Nothing to worry about there.

However the leaking pre-chamber is a problem. I wonder if when you took the injector out it loosened the prechamber nut a little bit?
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1979 280CE 225,200 miles
1985 300D Turbo 264,000 miles
1976 240D 190,000 miles
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  #5  
Old 10-31-2010, 11:20 PM
C Sean Watts's Avatar
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Saw the video

What did you torque them to?

Also, when removing the old ones did you put even pressure on the ratchet/bar or 'snap' it?
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  #6  
Old 10-31-2010, 11:32 PM
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Quote:
Originally Posted by C Sean Watts View Post
What did you torque them to?

Also, when removing the old ones did you put even pressure on the ratchet/bar or 'snap' it?
When removing I put the ratchet on and hit it with a hammer to break them free, I knew not to put steady pressure on them.

I torqued them to 50 ft/lbs. (However, this was a torque wrench from HF)

Perhaps some new heat shields and a proper wrench is in order.
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  #7  
Old 11-01-2010, 08:25 AM
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Quote:
Originally Posted by 4thesporty View Post
When removing I put the ratchet on and hit it with a hammer to break them free, I knew not to put steady pressure on them.
You must have loosened the prechamer when you "broke" them loose. You should have applied slow and steady pressure until they came loose.
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1985 300TD Turbo Euro-wagon
1979 280CE 225,200 miles
1985 300D Turbo 264,000 miles
1976 240D 190,000 miles
1979 300TD 220,000

GONE but not forgotten
1976 300D 195,300 miles
1983 300D Turbo 175,000 miles

http://i42.photobucket.com/albums/e3...e485-1-2-1.jpg
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  #8  
Old 11-01-2010, 09:23 AM
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Quote:
Originally Posted by 79Mercy View Post
You must have loosened the prechamer when you "broke" them loose. You should have applied slow and steady pressure until they came loose.
no.
this is a bad practice. smacking the breaker bar is the best way to get them out.
if a PC gets loose this way it would have gotten loose and totally unscrewed itself with steady pressure.
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  #9  
Old 10-31-2010, 11:24 PM
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Where the Injectors completely rebuilt are was this a Diesel Giant type Nozzle Swap?

You may or may not have a leak around the Heat Shield of the Prechamer. When fluid seeps past the Injector to Prechamber Ring/Collar threads it gets into space in there.

The heat and the shock wave created by the Fuel Burning (before the Engines warmed up and it is running put your Finger on and around the area of the Injector and see what you can feel) causes the liquid bubble out as if there is a leak.

It also could be a good time to re-time your Fuel Injection Pump.
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  #10  
Old 10-31-2010, 11:33 PM
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Quote:
Originally Posted by Diesel911 View Post
Where the Injectors completely rebuilt are was this a Diesel Giant type Nozzle Swap?

Complete injector, brand new.
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  #11  
Old 11-01-2010, 07:28 AM
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I had Sean Watts rebuild mine with Monarch nozzles. They were so loud I thought something was wrong with the engine. But, I also had some air leaks in the fuel system. Find your fuel/air leaks. The new injectors will quiet down and so will your engine.
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  #12  
Old 10-31-2010, 11:28 PM
is thinning the herd
 
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Did you pop test the injectors and check the spray pattern? I put new monarks from DG into an old body and it was horrible. After going through a couple spare injectors I got one to crack at 135 bar and spray perfect.
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  #13  
Old 11-01-2010, 10:08 AM
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I was going to respond no, until I read the carbon part... yeah, get a new set of each, and get in there well with a good dental pic until the seats and threads are all clean steel! I noticed that pb blaster does a good job of softening the carbon on the threads! also, if you didn't clean out the carbon, you could have an extra shield in there, I've pulled heads with 3 in it before! clean until you can see the bottom of the PC quite clean!
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #14  
Old 11-01-2010, 12:48 PM
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My sister is a Diesel head of the VW verity, she called me one day because her friend had an old Diesel Rabbit that he ran out of fuel. I got on the phone with her friend and explained how to bleed injectors. about a week later I asked my sister if her friend got his car going. she said no, he burned up the starter and then sold the car. I said "WHAT???" she explained that he never cracked the injector lines because he was afraid of having fuel on his hot engine and having an engine fire.... SO instead he trashed his car???

Don't Fear the Diesel!!
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  #15  
Old 11-06-2010, 08:55 PM
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I did some work on the car today.

I have new heat shields and was planning on replacing them, but first I wanted to put a proper torque wrench on the injectors. I had previously used a HF wrench.

I put my borrowed (calibrated) snap-on on them and they were all a good 10 ft/lbs too loose.

I will drive it like this and keep an eye and if need be, will be replacing heat shields next weekend.

BTW: The injectors were noisy for about 100 miles, now are fine and the power increase is amazing! I had to adjust the bowden cable as the car was shifting too late with the new injectors.
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