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A glow plug out ... plan of attack advice please
I think the front end of my 87 300D was jealous of all the attention I paid to the back, because I've got a starting issue and a coolant loss issue (the latter I think is because the radiator leaks but I'm sending an oil sample out).
Anyhow, the starting issue looks simple: I checked the resistance of the GPs at the relay harness and sure enough #5 checks in at about 78 ohms. The car starts cold like it's only running on five cylinders, for about a minute, then puffs out a bunch of smoke and runs smoothly ... so that makes sense. Two questions: Do I try to get to that bugger without removing the manifold, or just remove the manifold and use the chance to clean it and replace the gaskets? And, if I do remove it, should I replace all six plugs on principle? The other five all read .8 ohms. They have about 42,000 miles on them and are Bosch. I'm leaning toward taking the manifold off, reaming and replacing all glow plugs. Thoughts?
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1987 300D, arctic white/palomino--314,000 miles 1978 240D 4-speed, Euro Delivery, light ivory/bamboo--370,000 miles 2005 Jeep Liberty CRD Limited, light khaki/slate--140,000 miles 2018 Chevy Cruze diesel, 6-speed manual, satin steel metallic/kalahari--19,000 miles 1982 Peugeot 505 diesel, 4-speed manual, blue/blue, 130,000 miles 1995 S320, black/parchment--34,000 miles (Dad's car) |
#2
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I'm leaning the same way as you...
good call. then again, if you can reach #5 without intake removal, since we are heading into warmer weather, it may be a good thing to just pull that one, and save the intake cleaning and full GP swap for another, colder time...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#3
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If you currently have the disposable income to easily cover buying all new plugs then I'd go that route. If after all the rear suspension work and Muse expenses you want to pinch every penny for awhile, then certainly no problem there either.
If you only do one, and need to do another later, it only costs you effort......
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Jimmy L. '05 Acura TL 6MT 2001 ML430 My Spare Gone: '95 E300 188K "Batmobile" Texas Unfriendly Black '85 300TD 235K "The Wagon" Texas Friendly White '80 240D 154K "China" Scar engine installed '81 300TD 240K "Smash" '80 240D 230K "The Squash" '81 240D 293K"Scar" Rear ended harder than Elton John |
#4
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I think I'll just buy all six tomorrow, then fiddle around with it. It looks like it'll be a beast to reach, but if it's not and I decide to just do the one, I can put the other five on a shelf. I've got many lovely swivel bits, but I want to be very sure not to break or strip anything!
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1987 300D, arctic white/palomino--314,000 miles 1978 240D 4-speed, Euro Delivery, light ivory/bamboo--370,000 miles 2005 Jeep Liberty CRD Limited, light khaki/slate--140,000 miles 2018 Chevy Cruze diesel, 6-speed manual, satin steel metallic/kalahari--19,000 miles 1982 Peugeot 505 diesel, 4-speed manual, blue/blue, 130,000 miles 1995 S320, black/parchment--34,000 miles (Dad's car) |
#5
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Quote:
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1987 300D, arctic white/palomino--314,000 miles 1978 240D 4-speed, Euro Delivery, light ivory/bamboo--370,000 miles 2005 Jeep Liberty CRD Limited, light khaki/slate--140,000 miles 2018 Chevy Cruze diesel, 6-speed manual, satin steel metallic/kalahari--19,000 miles 1982 Peugeot 505 diesel, 4-speed manual, blue/blue, 130,000 miles 1995 S320, black/parchment--34,000 miles (Dad's car) |
#6
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keep in mind, that removing the intake may require replacement of the injector clips due to breakage...
also, in rust belt, them tiny bolts break pretty easy... so use plenty of penetrant! Aero Kroil is SOOO much nicer to use and it's got a more pleasant odor over PB Blaster!
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#7
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Not wishing to be sexist in any way !!
Go get some of your nail polish remover & mix it 50/50 with atf , the SAE have shown this simple mix is many times better as a penetrant & seized bolt removal aid than any commercially available product. The ohm test only shows if a GP is definitely bad. It does not show that the others are good. Only that they had the correct resistance. They still could have a bad heat pattern. Your idea of manifold removal is good. Best to remove & test with 12v on the battery all of them.
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Grumpy Old Diesel Owners Club group I no longer question authority, I annoy authority. More effect, less effort.... 1967 230-6 auto parts car. rust bucket. 1980 300D now parts car 800k miles 1984 300D 500k miles 1987 250td 160k miles English import 2001 jeep turbo diesel 130k miles 1998 jeep tdi ~ followed me home. Needs a turbo. 1968 Ford F750 truck. 6-354 diesel conversion. Other toys ~J.D.,Cat & GM ~ mainly earth moving |
#8
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83 SD 84 CD |
#9
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Quote:
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Grumpy Old Diesel Owners Club group I no longer question authority, I annoy authority. More effect, less effort.... 1967 230-6 auto parts car. rust bucket. 1980 300D now parts car 800k miles 1984 300D 500k miles 1987 250td 160k miles English import 2001 jeep turbo diesel 130k miles 1998 jeep tdi ~ followed me home. Needs a turbo. 1968 Ford F750 truck. 6-354 diesel conversion. Other toys ~J.D.,Cat & GM ~ mainly earth moving |
#10
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There's a thread over in OD devoted solely to that general topic.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#11
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I was SOOOO tempted to cover that post...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#12
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I thought so, which is why I added the link, some folks may not realize they have much in common.
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83 SD 84 CD |
#13
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Don't make work. Your glow plugs are new. Change the known bad one & see if you have easy starts. If we were going into winter or 2 or more plugs were known bad or starting is difficult after the change, I'd change them all. You likely have more pressing issues than messing with GPs out of season.
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85SD 240K & stopped counting painted, putting bac together. 84SD 180,000. sold to a neighbor and member here but I forget his handle. The 84 is much improved from when I had it. 85TD beginning to repair to DD status. Lots of stuff to do. |
#14
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If you can change the bad plug with the intake in place, go for it. If you need to change two or more, order an intake-manifold gasket and make the job easy for yourself, the manifold comes off easily if you have a ball-end 6mm and/or a flex joint, and makes the whole job less painful.
If you find yourself in a pinch, NAPA can get the manifold gasket next-day, Elring, just costs a little more that way.
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Gone to the dark side - Jeff |
#15
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In the vein of not fixing what ain't broke, IMHO, just change the offending glow plug. It's not that hard with the right combination of ratchet extensions and wobble joints and patience. And for getting the new one started w/o cross threading it, just shove the plug on the end of a piece of fuel line and use it as a flexible extension. It's also nice to use a little liquid graphite on the threads so it's easier to take out the next time.
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1986 300 SDL, gray on black, #14 head, 180K miles 1982 300 CD, silver on palomino, 290K+ miles [sold] 1980 300 SD, white on palomino, 500K+ miles when retired [uncle's car - inspiration for the above] |
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