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Old 01-21-2015, 08:11 PM
Cinedp
 
Join Date: Dec 2014
Location: Los Angeles
Posts: 6
LA OM606 Glow Plug Mechanic - Any Suggestions?

Hello folks,

Since I recently purchased a 99 E300TD with 107K miles and have been running it though some routine maintenance:
  • Voltage Regulator
  • Diesel Relay
  • Shocks and Springs (Eibach and Bilstein Sports) had to change the Spring pads
  • Serp Belt
  • Fuel Filter - Going to do GT Screen in a month
  • Planned: Transmission Module Replacement

And recently the Glow plug light stayed on and forced me to check the resistance and I found that GP #3, 4 and 6 are failing - now my MPG makes sense - and I have read extensively how difficult replacing them is likely to be - if i do them myself. SOOOO, I wanted to know if anyone could refer a shop in Los Angeles that has the correct Klann Tap tool kit to perform the retapping of the pre chamber if they break a GP off in the process of removing it. Any suggestions are appreciated. Or should I simply take the head off and take to a good machine shop?

I may choose to undertake replacing them and have know that i should:
  • A. Be careful and Pre lub with PB or WD40 in advance while the engine is warm.
  • B. Heat up the surrouding Metal - NOT THE GP itself - with a Propane torch and try to gently ease it out
  • C. Try to remove using a torgue wrench set to 42nms to limit the likelyhood of snapping the GP off in the chamber
  • D. Get me a Klann Tap tool - or make one myself - because I am bound to snap at least one of them off - I plan on replacing them all while I am there.
  • E. Ream out the prechamber with the correct reamer for the OM606 - ANY ONE KNOW WHERE I CAN GET ONE?
And finally, since the reason that the GP's get stuck is likely the carbon build up, has anyone tried placing the business end of a oscillating tool - without the cutting blade of course! - onto the end of a GP and gently vibrating it a little? Which, I hypothesize, should loosen the GP from the Carbon a bit. Just a thought any comments on it though?
C-
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