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Old 04-01-2018, 12:23 AM
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Join Date: Nov 2013
Location: San Mateo, CA
Posts: 1,152
'Stormcloud' update - flex discs and glow plugs

03/11/2018 Replaced flex discs using two MB Flexible Joint Disc Kits (MB 126-410-02-15).
Discs are marked 116-411-02-05.
Flange positions front and rear were marked with white correction fluid prior to removing bolts to aid in maintaining original driveshaft balance on reassembly.
Rear centering sleeve (115-410-00-32) damaged when removing rear flex disc, but it is still usable.
Will replace rear centering sleeve when axles are rebooted at a later date.
Attached Thumbnails
'Stormcloud' update - flex discs and glow plugs-flex-disc-repair-kit-126-410-02-15-.jpg   'Stormcloud' update - flex discs and glow plugs-failed-rear-flex-disc.jpg   'Stormcloud' update - flex discs and glow plugs-cracks-front-flex-disc.jpg   'Stormcloud' update - flex discs and glow plugs-front-flex-disc-relative-flange-positions-marked-white-correction-fluid.jpg   'Stormcloud' update - flex discs and glow plugs-rear-centering-sleveve-damage.jpg  

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78 W116 300SD 'Desert Rose' new as of 01/26/2014
79 W116 300SD 'Stormcloud' RIP 04/11/2022
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Old 04-01-2018, 12:29 AM
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Join Date: Nov 2013
Location: San Mateo, CA
Posts: 1,152
03/18/2018 Removed old Bosch glow plugs (Bosch 0 250 201 039).
They were half-covered in soot, and appeared to be fairly recent replacements.
They glow brightly at the tips when connected to a jumper battery, so I will save them as good spares.
Reamed bores of all five glow plug holes with M******* Source glow plug reamer.
Cleaned bores with nylon bristled bottle brush.
Cranked engine without glow plugs to blow out loose carbon.
Installed new Bosch glow plugs (Bosch 0 250 201 039) (MB 000 159 81 01) with a dab of nickel anti-seize on the treads.


Replaced cracked terminal block on DS fender, treated connections with DeoxIT-D and DeoxIT-S.

Next up, will be tackling the neglected cooling system.
Will post cooling system update when it is done.
Attached Thumbnails
'Stormcloud' update - flex discs and glow plugs-old-cracked-flex-discs.jpg   'Stormcloud' update - flex discs and glow plugs-old-glowplugs-1-5-l-r-glowplug-reamer.jpg   'Stormcloud' update - flex discs and glow plugs-cracked-terminal-block-ds.jpg  
__________________
78 W116 300SD 'Desert Rose' new as of 01/26/2014
79 W116 300SD 'Stormcloud' RIP 04/11/2022
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