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  #1  
Old 10-10-2022, 09:57 AM
JHZR2's Avatar
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Join Date: Jan 2002
Location: New Jersey
Posts: 5,428
W126 throttle floorboard connection repair




This is what I’m dealing with on my recently bought second 91 350SD w126.

The car is very new to me, there are signs of water entry into the two sides of the trunk and the driver carpet (only).

I think this failure is as much due to wet and salty shoes over time. The body is very solid, no signs of rust or moisture, and pretty sure it was generally kept in a garage.

The PO had a screw going through the pedal bottom, and used the floor mat to also keep it in place. Worked fine as far as I can tell, but I need to stabilize the floor and ensure that the throttle is safe.

Ultimate fix is surely to cut and weld new metal. In the meantime I’ll probably stabilize it by grinding the rust and sound deadening in the area, then applying POR patch which I’ve had good luck with. That may last the long run because these cars are hobbies and not DDs, won’t see salt if I can avoid it, and won’t see a ton of driving in the rain either.

But what about the little piece that holds the throttle pedal down to the floor? It’s gone. My understanding is that it’s a false floor. So just through bolting with stainless hardware to under the car won’t work.

Anyone else face this? Any suggestions?

Thanks!

__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)

Last edited by JHZR2; 10-10-2022 at 10:28 AM.
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  #2  
Old 10-10-2022, 02:36 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,914
nice looking 350. I had pone of those. The screw should work fine.
__________________
[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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  #3  
Old 10-10-2022, 02:53 PM
JHZR2's Avatar
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Join Date: Jan 2002
Location: New Jersey
Posts: 5,428
Quote:
Originally Posted by t walgamuth View Post
nice looking 350. I had pone of those. The screw should work fine.
The screw is loose though. It needs to either bolt into something, like a rivet nut, or through the floor, so essentially I can nut a nut on the underside. But my understanding is that this is a false floor and there’s another structural metal underneath.
__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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  #4  
Old 10-10-2022, 10:32 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,914
Not two floors that I know of. Take it out and go to ace and buy one fatter and shorter and screw it in and fuggitabouttit.
__________________
[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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  #5  
Old 10-10-2022, 11:18 PM
JHZR2's Avatar
Registered User
 
Join Date: Jan 2002
Location: New Jersey
Posts: 5,428
That would make life easier!
__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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