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  #1  
Old 10-28-2022, 02:47 PM
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Join Date: Apr 2005
Posts: 74
Full DEF tank but warning still on

I've got a 2012 S350 Bluetec. It's had the emissions correction for the recall.

The Add Fuel Additive warning came on a couple of days ago and I put two gallons of DEF in it. The warning is still on. I have done this several times successfully, once after the recall. It's not down to the 16 starts, but I don't want to get there either.

Any help? Thanks.

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  #2  
Old 10-28-2022, 11:38 PM
pawoSD's Avatar
Dieselsüchtiger
 
Join Date: Oct 2004
Location: Grand Rapids, MI
Posts: 15,438
Probably a non working level sensor. There are three in the tank in the low, mid, and "full" range. Is it all the way filled up to the brim? Chances are the sensor is just bad. It may still be covered by the emissions warranty if its under 4 years/48k since the emissions recall work was performed.
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'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
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  #3  
Old 10-29-2022, 11:31 AM
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Thanks. I suspected as much, but was looking to see if anyone had had a similar experience. Looked the R & R and it seems pretty simple except for their screwy wrench, but will check warranty first.
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  #4  
Old 10-31-2022, 08:09 AM
jay_bob's Avatar
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Join Date: Oct 2011
Location: Columbia, SC
Posts: 3,941
See here for the AEM warranty extension items

Mercedes Bluetec Settlement

Among the items included are:

• DEF injector,
• DEF injector controller,
• DEF supply module,
• DEF pump,

The level sensor should be included within of one of these items (supply module?).

I got a code a few months ago for the DEF system on my wife’s 2014 ML350 and they replaced the whole system within the tank for free.
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The OM 642/722.9 powered family
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2014 ML350 Bluetec (wife's DD)
2013 E350 Bluetec (my DD)

both my kids cars went to junkyard in 2023
2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles)
2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles)

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  #5  
Old 01-22-2024, 11:12 AM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,632
What year did they require DEF on a GL blue tec please?
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  #6  
Old 01-22-2024, 11:18 AM
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Location: Calgary Alberta Canada
Posts: 1,927
2009 all new diesels required DEF.
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  #7  
Old 01-22-2024, 02:06 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,632
Thank you!

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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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