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  #1  
Old 09-02-2025, 06:02 PM
Grom
 
Join Date: Mar 2020
Location: San Diego, CA
Posts: 572
Rattling Sunroof

Folks-
The manual sunroof on my 83' 300TD is quite loose and has a lot of up/down play. It rattles when it's open, and when it's closed, the panel sits about a half inch above the rest of the roof.

Before I start removing parts, is there a common wear item here? I have heard of some sort of plastic slider that breaks, is that it?

Thanks all!
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  #2  
Old 09-02-2025, 08:11 PM
Registered User
 
Join Date: Jun 2006
Posts: 325
Quote:
Originally Posted by imgolden View Post
The manual sunroof on my 83' 300TD is quite loose and has a lot of up/down play. It rattles when it's open, and when it's closed, the panel sits about a half inch above the rest of the roof.
My experience that you might find useful:
Personally, I found that carefully studying and following the instructions in the Factory Service Manual was the only way to definitively address and resolve sun roof issues. To get a sense of the range of variables, in the FSM's "77-210 Adjusting sun roof lid (mechanical sun roof)" section, the following is listed:
"Adjusting front and rear slides"
"Adjusting stop rods"
"Adjusting front height"
"Adjusting rear height"

Quote:
Originally Posted by imgolden View Post
Before I start removing parts, is there a common wear item here? I have heard of some sort of plastic slider that breaks, is that it?
There is quite a variety of parts that can be worn, damaged, broken, missing, and/or incorrectly installed and can cause an array of problems.
Again, I have found a heavy reliance on the FSM and a slow, careful, and methodical inspection, photographing, measuring, and disassembly to be the only viable path to effectively diagnosing and resolving sun roof issues.

Your own mileage, so to speak, may vary.
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  #3  
Old 09-03-2025, 12:02 PM
Grom
 
Join Date: Mar 2020
Location: San Diego, CA
Posts: 572
I appreciate the response! After some investigation, I did find the remains of some the black felt feet that mount on the corners of the panel. I am hoping replacing these will solve my issue.
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  #4  
Old 09-07-2025, 12:56 AM
jagboy69's Avatar
Registered User
 
Join Date: Apr 2013
Posts: 141
What causes a loud POP when the electric one tucks down before sliding back? Hard seals???
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