Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #1  
Old 09-18-2025, 02:48 PM
Registered User
 
Join Date: Jun 2006
Posts: 325
1985 300D: Best way to straighten a slightly bent sunroof cable tube?

From when I acquired the car around 25 years ago, the electric sunroof has always had a variety of problems. The most noticeable was a loud grinding sound from the motor in the trunk. I discovered that the issues were a cable that had been torn up (Picture 1 here) and greatly worn motor gearing.

Over this year's summer months, I have spent a *great deal* of time carefully observing, studying, analyzing, and correcting a variety of additional issues with the sunroof (e.g., worn out rear seal, worn out rubber-felt slider shoes, bent and improperly installed front slide angle, damaged wind deflector lever, damaged height adjustment pad, damaged wind deflector spring clip). All required replacement.
Incidentally, I have receipts from the car's second owner that document M-B dealership staff doing various sunroof-related things decades ago.

But the one prevailing issue (that I suspect led to the severe cable and gearing wear and failures) is this:
When using my hand and arm to slide the sunroof back from closed to open, there is a definite point (Picture 2) at which I must apply significantly more effort to continue sliding the sunroof back to fully open.

After *a lot* of observing and measuring, I am fairly confident that the cause is this:
The approximately 16" cable tube (Picture 3) attached at the rear of the sunroof frame and that the sunroof's female tube slides over is slightly bent at about 2/3 of the way from its forward end and in general is clearly sloping upward from the rear attachment point. The spot where I observe this slight bend with my eyes corresponds with the point where the end of the sunroof's female tube reaches it and I feel resistance start when sliding the sunroof back with my hand and arm.

The tube has been formally discontinued by M-B and despite much searching online, I have thus far been unable to find a new or used replacement. Through observations and studying the FSM, it seems that the tube is rather unpleasant to access but it also seems that I either must replace it or straighten it.

So:
How might I go about straightening the slight bend in the tube? Plus, possibly straightening the rear end of the tube and/or the attachment point?
I would appreciate any ideas of suggestions for how I might go about addressing this situation.

Thank you.
Attached Thumbnails
Click image for larger version

Name:	Picture 1.jpg
Views:	11
Size:	118.3 KB
ID:	169828   Click image for larger version

Name:	Picture 2.jpg
Views:	12
Size:	54.0 KB
ID:	169829   Click image for larger version

Name:	Picture 3.jpg
Views:	13
Size:	170.4 KB
ID:	169831  

Last edited by 5cylinder; 09-18-2025 at 03:21 PM.
Reply With Quote
 

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 09:13 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page