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Old 06-12-2003, 02:07 AM
lrg lrg is offline
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They are called brake reservoir grommets and they do need to be replaced once in a while. The reservoir wiggles out (straight up) and the grommets will pop right out and the new ones right in (it takes two). It's an easy job if you don't count having to bleed all the air out afterward. Don't sweat the draining, both chambers will drain in about 3 seconds when you remove the resevoir, be prepared to catch it in a towel or some rags. Clean up the reservoir (I flushed mine with some fresh fluid), wet the two nipples on the bottom of the resevoir with brake fluid so they slide in easier and then align and press down on the resevoir until it seats. Refill, flush with clean fluid and bleed the air out. That's it.


Oh yea, I almost forgot, the grommets are available on Fastlane for about $1.50 each. Look under the brakes tab.

Oooops, further edit.....I reread your post and now realize you were talking about the rubber caps ON TOP of the resevoir. Sorry. I was thinking about the grommets underneath. I believe the black buttons on top are actually switches that trigger the low fluid warning light. you may be able to take those apart and reseal them otherwise I'm guessing it a dealer sourced part. Tell them it's the low brake fluid level switches and I'm sure they'll know what you mean.
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Last edited by lrg; 06-12-2003 at 02:15 AM.
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  #2  
Old 02-18-2007, 12:55 AM
JimmyL's Avatar
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Join Date: May 2004
Location: Sunnyvale, Texas (DFW)
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Quote:
Originally Posted by lrg View Post
They are called brake reservoir grommets and they do need to be replaced once in a while. The reservoir wiggles out (straight up) and the grommets will pop right out and the new ones right in (it takes two). It's an easy job if you don't count having to bleed all the air out afterward. Don't sweat the draining, both chambers will drain in about 3 seconds when you remove the resevoir, be prepared to catch it in a towel or some rags. Clean up the reservoir (I flushed mine with some fresh fluid), wet the two nipples on the bottom of the resevoir with brake fluid so they slide in easier and then align and press down on the resevoir until it seats. Refill, flush with clean fluid and bleed the air out. That's it.

I was going to ask how best to replace these grommets, as the wagon master cylinder is hemorrhaging fluid out of these rubber seals. Then I thought, "use the search idiot!"
I replaced the firewall accelerator linkage assy tonight [from Scar, thank you] and the reservoir is the perfect place for your elbow during said replacement. This made the leak much worse!
I have the 2 grommets [thanks Hitman!] and will probably try replacing tomorrow. I read several threads on replacing these grommets. Some said the brakes will need bleeding, some said they won't. Anybody know for sure?
I have read a thread before where the poster had trouble seating the reservior into the grommets. The post above makes it sound simple. Let's hope.....
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Old 02-18-2007, 01:07 AM
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Originally Posted by JimmyL View Post
I have read a thread before where the poster had trouble seating the reservior into the grommets. The post above makes it sound simple. Let's hope.....
If you are not careful, it's easy to snap a nipple off an old (and brittle) reservoir.
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