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  #1  
Old 07-08-2003, 08:09 AM
R Leo's Avatar
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Join Date: Mar 2003
Location: En te l'eau Rant
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Manual Transmission Roll Call

Howzabout a nose count of all the diesels with manual transmissions?

Respondents, please supply the following:
1) Vehicle model and year

2) Factory install or owner inflicted retrofit?

3) Any other modifications (i.e. 4 to 5 cyl, turbo/nonturbo, intercooled etc) made to vehicle?

4) Level of satisfaction with manual transmission performance

5) Anything else you can think of?

Thanks all!
R Leo

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  #2  
Old 07-08-2003, 08:28 AM
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Join Date: May 2001
Location: Michigan
Posts: 1,373
In the middle right now of an engine swap.

1. 1982 240D 4 speed
2. Turning into a 300DT 4 speed
3. Project with father and son

Don
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DAILY DRIVERS:
'84 300DT 298k (Aubrey's)
'99.5 Jetta TDI IV 251k (Julie's)
'97 Jetta TDI 127k (Amber's)
'97 Jetta TDI 186k (Matt's)
'96 Passat TDI 237k (Don's
'84 300D 211k Mint (Arne- Undergoing Greasecar Conversion)

SOLD:
'82 240D 229k (Matt's - Converted-300DT w/ 4 speed
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  #3  
Old 07-08-2003, 08:42 AM
sokoloff
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1) Vehicle model and year

1983, 240D that I've owned since new.

2) Factory install or owner inflicted retrofit?

Came with an automatic. Installed the manual when the transmission went at about 292,000 miles. Parts came from a used MB.

3) Any other modifications (i.e. 4 to 5 cyl, turbo/nonturbo, intercooled etc) made to vehicle?

Nothing else.

4) Level of satisfaction with manual transmission performance

Car now has 335,00 miles and is just great. Feels like it has more get up and go. 0-60 time is about the same, but it feels so much peppier. No change to speak of in mpg, still aropund 28 or so in all conditions.

5) Anything else you can think of?

Absolutely the best improvement I could ever have made to the car. Wish I had done it ten years earlier. Cost was a little over half of what a rebuilt automatic would have been and that's with me paying labor to have it installed. It's pretty much a bolt in operation and if you are a medium to heavy DIY'er, you can probably handle it.

Len
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  #4  
Old 07-08-2003, 08:44 AM
LarryBible
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'84 Euro 240D, 533,000 miles, three clutches, transmission never been apart.

'81 240D Euro parts car, will put engine and trans in 300D

'77 US 240D, drove 280,000 miles, one clutch trans never apart.

'80 240D bought used, wife drove it awhile, never put in clutch or disassembled trans.

These are great transmissions in every way. If not abused will last literally forever.

Have a great day,
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  #5  
Old 07-08-2003, 10:05 AM
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Join Date: Jul 2001
Location: Chicago native-W.MI transplant
Posts: 281
84 190D 2.2 5-speed

no modifications.

At 342,000 replaced standard transmission due to failure of input shaft bearing.

Clutch was replaced about a year after purchase at 100kmi.

The second clutch was replaced 242kmi later with the transmission.

Runs great.
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Jovan

'84 (11/83) 190D 2.2 5-Speed; Silver/Blue; Motor No. 00354, 402k mi (340+kmi mine)

'89 Porsche 911 Turbo Coupe; Black/Black; 53kmi
'05 BMW 530i 6-Speed; 302kmi
'19 Range Rover; 30kmi
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  #6  
Old 07-08-2003, 10:05 AM
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Location: Rochester, NY
Posts: 333
I have a 240D engine with a manual tranny. The car originally had a turbo 300D in it.

My father drives a euro spec 300D manual 5spd. Fun car to drive.

Mike
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Mike

'80 300D
'84 300D
'85 300D
'87 300D
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  #7  
Old 07-08-2003, 11:59 AM
Admiral-Third World Fleet
 
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Location: Central FL
Posts: 3,069
1) '82 240D stick 4 spd

2) factory

3) retrofitted pre-'82 emission control system (no EGR/butterfly intake manifold)

4) amazing performance considering horsepower/pound ratio. I get ~ 35 MPG on my daily commute which is 80-90% highway.

5) wish I could get my wife to learn how to drive a stick - then we would dump or convert her 300D

Rick S
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #8  
Old 07-08-2003, 01:06 PM
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Location: Burlington, ON, CA
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1. '82 Euro 300D (non-turbo) 5 speed Getrag

2. Factory install

3. No modifications

4. Very satisfied with transmission. Get 26 to 29 mpg in mostly city driving.

5. Have changed fluid once at about 178,000 miles (bought the car used at about 175,000 miles last summer now at about 181,000). Also had to rebuild the slave cylinder (but that was not the transmission's fault).
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  #9  
Old 07-08-2003, 01:14 PM
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Location: Boulder Creek, CA
Posts: 86
1. 1977 240D
2. factory 4-speed
3. totally stock
4. 4-sp shifts great, but wish it had an over drive.
5. best car ever built.


M.
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  #10  
Old 07-08-2003, 01:32 PM
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Location: Lathrup Village, Michigan
Posts: 2,939
1. 1980 240D
2. Factory 4-speed
3. Stock
4. Wish it were a 5-speed, I keep wanting to shift again.
5. Slave cylinder failed last winter.
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Michael LaFleur

'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
'61 Plymouth Valiant - 60k mikes
2004 Papillon (Oliver)
2005 Tzitzu (Griffon)
2009 Welsh Corgi (Buba)

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  #11  
Old 07-08-2003, 03:14 PM
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Same as Michael on 1-4.

5. No problems as of yet.
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Rick Miley
2014 Tesla Model S
2018 Tesla Model 3
2017 Nissan LEAF
Former MB: 99 E300, 86 190E 2.3, 87 300E, 80 240D, 82 204D Euro
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  #12  
Old 07-08-2003, 03:29 PM
Admiral-Third World Fleet
 
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Location: Central FL
Posts: 3,069
I don't want to hijack this thread but I sense a common desire for a 5 speed 240 here.

Is there any reasonable way to make a 5 speed 240D out of a 4 speed 240D?

Does anyone know which (if any) gasser 5 speeds bolt up to the OM616? Any mods needed? (clutch/pressure plate, etc) Were any of these models imported?

Rick S
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #13  
Old 07-08-2003, 04:27 PM
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Location: NW WA
Posts: 6,299
1. 1978 240D 4 spd (daughter,s car), "79" 240D 4 spd with a fresh "80" engine, a euro "85" 240D 5 spd and a "80' 4 spd parts car .
2. Factory 4-speeds & 5 speed
3. Stock

I am sold on the manual transmission 240Ds for a couple of reasons, They have other manual parts such a the sun roofs and windows which makes for a pretty simple car to work on and its still a "classy" car which does great on the highway or the back roads, AND they are fun to drive. The 5 speed car is nice for long freeway trips when I gota drive a couple of days and make time to just 'get there" but most of the time, 70 mph is fine with me and the 4 speed still has some in reserve before the noise gets me. 5) Anything else you can think of?...... I am starting to think about learning how to do a conversion as there are more nice W123 automatics around than manuals but working upside down under the dash sounds like a bear even with the seats out.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #14  
Old 07-08-2003, 08:40 PM
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Location: Mustang, OK
Posts: 509
190D 2.2 ('84). Came from the factory that way. No mods (thinking about SVO). Having a manual on a 2.2l n/a diesel is a must--very satisfied, but the tranny isn't as slick as it could be. Still pretty positive shifting action though. Stretch from 3rd to 4th is a bit much. It's hard to keep 40 mph because the engine is really buzzing in 3rd but lugging in 4th.

I hope someday to convert the '73 280 4.5 to a manual.

I may also try (eventually) a 250 C (W114) with a manual diesel if they ever bring the 2.2L or 2.7L CDI engine here with a manual (a sprinter engine would probably work too, if you can get it with a manual). That would be a gas errr-uhmmm Diesel.

Sholin
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What else, '73 MB 280 SEL (Lt Blue)
Daily driver: '84 190D 2.2 5 spd.
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  #15  
Old 07-08-2003, 09:11 PM
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Location: Soperton, Ga. USA
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'82 240D, manual, stock except for upgraded stereo/speakers.

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