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Auto -> Manual Transmission Conversion.
To do list:
Transmission swap 300TD First, dyno the car with the automatic transmission (Marlene rides the rollers) Second, Confirm availability of all needed parts: Clutch disk Pressure plate Release bearing Shift bushings and shift rod retainer clips Pilot bearing Rear engine support cross piece Rear engine mount (rubber) Hydraulic fluid tubing Brake fluid Gearbox lube Fasteners (engine to bell housing, etc.) Third… 1. Done — Power wash underside of vehicle 2. Done —Support car securely on stands 3. Done —Disconnect Bowden cable at engine 4. Done —Disconnect vacuum line at engine 5. Done —Disconnect and drain AT cooler lines 6. Done —Support car securely on stands 7. Done —Drain torque converter and AT pan 8. Done —Remove AT cooler lines 9. Done —Remove exhaust support 10. Done —Remove driveshaft 11. Done —Disconnect torque converter from flywheel 12. Done —Support transmission 13. Done —Remove rear engine support 14. Done —Disconnect speedo cable from transmission 15. Done —Disconnect neutral safety switch from transmission 16. Done —Remove transmission 17. Done —Remove flywheel 18. Done —Identify witness marks on crank and flywheel 19. Done —Install flywheel 20. Done —Install disk and pressure plate 21. Done —Install transmission 22. Done —Establish location of rear cross member 23. Done —Modify body/cross member and install 24. Done —Establish correct length for driveshaft 25. Done —Get driveshaft modified 26. Done —Modify shifter rods 27. Done —onnect rods to shifter and transmission, adjust as necessary 28. Done —Remove trim around shifter 29. Done —Protect or remove driver’s and passenger’s seats 30. Done —Remove valence above pedals 31. Done —Remove floor mats and carpeting from driver’s footwell 32. Done —Install pedal group 33. Done —Connect hydraulic lines 34. Done — Bleed system, flush brake fluid 35. Done —Install driveshaft 36. Done —Fluid in transmission 37. Modify wiring to accomodate clutch safety and reverse lights 38. Done —Road test 39. Reinstall all trim and carpeting 40. Run on dyno
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Never a dull moment at Berry Hill Farm. Last edited by R Leo; 01-11-2006 at 07:48 AM. |
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